煤炭工程 ›› 2023, Vol. 55 ›› Issue (10): 180-184.doi: 10. 11799/ ce202310030

• 装备技术 • 上一篇    下一篇

矿用蓄电池框架车关键结构分析研究

郭爱军,李文军,闫凯   

  1. 1. 神华神东煤炭集团有限责任公司,陕西 神木 719315
    2. 中国煤炭科工集团太原研究院有限公司,山西 太原 030006
    3. 山西天地煤机装备有限公司,山西 太原 030006
    4. 煤矿采掘机械装备国家国家工程实验室,山西 太原 030006

  • 收稿日期:2022-11-04 修回日期:2023-01-08 出版日期:2023-10-20 发布日期:2025-04-08
  • 通讯作者: 闫凯 E-mail:1028107796@qq.com

Mining battery frame carrier key structure analysis research

  • Received:2022-11-04 Revised:2023-01-08 Online:2023-10-20 Published:2025-04-08

摘要:

为减轻蓄电池框架车自重, 以使车辆有更好的续航能力, 本研究对蓄电池框架车进行了系统分析, 对整车受力进行了理论计算, 并建立了动力学仿真虚拟样机, 进行了6种工况的仿真分析, 计算与仿真结果相近。然后, 选取关键元部件受力最大的满载过坑工况作为静力学分析基础, 在有限元分析软件中对关键零部件进行静力学分析, 将动力学获取的受力范围, 合理地添加在模型中, 进行了铰接销轴与摆动梁的静力学强度校核, 结果均小于其许用应力, 满足使用要求。最后对铰接销轴与摆动梁进行可靠性定量分析, 结果均满足失效概率为1×10-5的指标要求。

关键词: 蓄电池框架车, 动力学分析, 有限元分析, 可靠性分析

Abstract:

Abstract: The battery frame car is a clean type stent carrier developed to meet the demand of coal mine working face handling, which fills the gap of the industry at home and abroad and promotes the equipment development technology of China's coal auxiliary transportation industry. In this paper, a systematic introduction is made to the vehicle, which has a compact structure, reasonable load distribution and strong adaptability. The theoretical calculation of the whole vehicle force was carried out, and a virtual prototype of dynamics simulation was built and simulated for six working conditions. The calculation and simulation results were similar, which verified the accuracy of the prototype, and the full-load over-pit working condition with the greatest force on key element parts was selected as the basis of static analysis. The static analysis of the key components was carried out in the finite element analysis software, and the forces obtained from the dynamics were added to the model in a reasonable way, and the static strength checks of the hinge pin and swing beam were carried out. The quantitative reliability analysis of the articulated pin and the oscillating beam is carried out, and they both meet the requirement of 1×10-5 failure probability. It provides reference for the design and development of the same type of vehicles.

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