煤炭工程 ›› 2024, Vol. 56 ›› Issue (4): 22-27.doi: 10. 11799/ ce202404004

• 设计技术 • 上一篇    

圆管带式输送机桁架结构轻量化设计

周利东,展翼飞,袁媛,闫永杰,刘源,张鼎益, 陈振鲁   

  1. 1. 太原科技大学 机械工程学院,山西 太原 030024 2. 太重集团向明智能装备股份有限公司,山西 太原 030032
  • 收稿日期:2023-06-25 修回日期:2023-08-15 出版日期:2023-04-20 发布日期:2024-12-09
  • 通讯作者: 周利东 E-mail:zhoulid2005@sina.com

DoE analysis based on circular tube belt conveyorLightweight design and research of truss structure

  • Received:2023-06-25 Revised:2023-08-15 Online:2023-04-20 Published:2024-12-09

摘要:

为了解决圆管带式输送机桁架结构设计常参照经验而使用钢量浪费的问题, 提出基于实验设计( DoE) 的优化设计方法。分析圆管带式输送机桁架承受的荷载组合情况, 在Ansys workbench 中按照桁架的最不利荷载组合施加荷载, 找出危险杆件; 对杆件截面设计尺寸进行参数相关性分析, 选取敏感度较高的控制参数, 通过拉丁超立方抽样和非参数回归方法建立响应面模型, 采用多目标遗传算法( MOGA) 进行多目标优化。结果表明: 优化后的桁架结构整体质量减轻32. 8%, 实现了结构轻量化; 同时, 杆件应力比均有所增加但满足强度和刚度要求, 杆件截面利用更加充分。

关键词: 圆管带式输送机 , 桁架 , 轻量化设计 , 多目标优化

Abstract:

Abstract: In order to solve the problem of wasteful use of steel by reference to experience in the design of round pipe belt conveyor joist structure, an optimal design method based on Design of experiment (DoE) is proposed. The design of the steel joist is based on design of experiment (DoE). The load combinations of the round pipe belt conveyor joist are analysed, and the loads are applied in Ansys workbench according to the most unfavourable load combinations of the joist to identify the dangerous bars. Multi-objectives Genetic Algorithms (MOGA) was used to carry out multi-objective optimization. The results show that the overall mass of the optimised truss structure is reduced by 32.8%, resulting in a lighter structure; at the same time, the stress ratios of the bars are increased but meet the strength and stiffness requirements, and the bar sections are more fully utilised.

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