煤炭工程 ›› 2025, Vol. 57 ›› Issue (4): 131-137.doi: 10. 11799/ ce202504019

• 研究探讨 • 上一篇    下一篇

掘进机截割部实验台数字孪生监测系统研究

马天兵,杨启程,李长鹏,等   

  1. 1. 安徽理工大学
    2. 安徽理工大学深部煤矿采动响应与灾害防控国家重点实验室
  • 收稿日期:2024-05-09 修回日期:2024-08-19 出版日期:2025-04-10 发布日期:2025-05-28
  • 通讯作者: 马天兵 E-mail:dfmtb@163.com

Research on digital twin monitoring system of roadheader cutting unit experimental bench

  • Received:2024-05-09 Revised:2024-08-19 Online:2025-04-10 Published:2025-05-28

摘要:

掘进机截割部实验台在模拟截割过程中,粉尘浓度高,会引起掘进机截割状态实时监测的可视化效果差、安全性低等问题,为此,提出了一种基于数字孪生的掘进机截割实验状态实时监测方法。首先,绘制了数字孪生掘进机截割部实验系统五维模型架构;其次,基于UE5软件开发了掘进机截割部实验系统数字孪生体,主要包括截割部数字场景的搭建、孪生数据传输与管理、虚实数据映射等;最后通过掘进机截割实验进行数字孪生集成功能验证。实验结果表明,运用数字孪生技术实现场景漫游可有效提升掘进机截割状态可视化监测效果,为截割实验安全性提供保障。

关键词:

数字孪生 , 掘进机截割部 , 数据交互 , 状态监测 , 数据可视化

Abstract:

In the process of simulated cutting, the high dust concentration of the cutting part experimental platform of the roadheader will cause the problems of poor visualization and low safety of the real-time monitoring of the cutting state of the roadheader. Therefore, a real-time monitoring method of the cutting state of the roadheader based on digital twin is proposed. Firstly, the five-dimensional model architecture of the experimental system of the cutting part of the digital twin roadheader is drawn. Secondly, based on UE 5 software, the digital twin of the roadheader cutting unit experimental system is developed, which mainly includes the construction of the digital scene of the cutting unit, the transmission and management of twin data, and the mapping of virtual and real data. Finally, the digital twin integration function is verified by the roadheader cutting experiment. The experimental results show that the use of digital twin technology to realize scene roaming can effectively improve the visual monitoring effect of roadheader cutting state, and provide guarantee for the safety of cutting experiment.

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