煤炭工程 ›› 2025, Vol. 57 ›› Issue (4): 173-182.doi: 10. 11799/ ce202504024

• 研究探讨 • 上一篇    下一篇

重介浅槽分选机应用及研究进展

叶贵川,于东皓,董宪姝,等   

  1. 1. 太原理工大学
    2. 太原理工大学虎峪校区
  • 收稿日期:2024-08-01 修回日期:2024-09-26 出版日期:2025-04-10 发布日期:2025-05-28
  • 通讯作者: 叶贵川 E-mail:guichuanye@hotmail.com

Application and research progress of shallow-bath dense medium separator

 

  • Received:2024-08-01 Revised:2024-09-26 Online:2025-04-10 Published:2025-05-28

摘要:

为全面掌握重介浅槽分选机应用及研究进展,梳理了重介浅槽分选机在我国煤炭生产企业的应用情况,总结了其分选理论研究进展,详细概括了降低其分选粒度下限的研究进展,并汇总了常见问题及改造成效。结果表明:重介浅槽分选机在动力煤选煤厂中主要作为块煤(200~13mm)的分选设备,在炼焦煤选煤厂或者井下分选工艺环节中则主要作为块煤(300~50mm)的预排矸设备;重介浅槽分选理论研究聚焦于流场分布特征及颗粒运动行为的数值模拟,相应的试验研究和动力学分析较为缺乏,理论研究的广度和深度有待进一步增强;降低重介浅槽分选机的粒度下限具有显著的经济和社会效益,但目前的相关举措主要是操作参数改进和上升流系统改进,重介浅槽分选机结构参数与分选粒度下限的适配关系尚未探明;重介浅槽分选系统的智能化建设任重而道远,未来应着重发展煤、水、介、工艺参数的全面智能感知体系,优化悬浮液密度、上升流和水平流流量调控策略;上升流系统堵塞和排料系统故障是重介浅槽分选机在实际运行中存在的最主要的问题,众多选煤厂在实践中进行了诸多有益探索,可为其他企业进行技术改造时提供参考。

关键词:

重介浅槽分选机 , 流场分布 , 预排矸 , 粒度下限

Abstract:

The Dense medium shallow groove separator is one of the main equipment used in coal separating. In order to comprehensively grasp the application and research progress of heavy-medium shallow tank sorter, we integrated the application of dense medium shallow groove separator in coal plants, summarized the research progress of the theory of dense medium shallow groove separator, detailed the research progress of reducing the lower limit of the particle size of heavy-medium shallow tank sorter, and summarized the common problems of dense medium shallow groove separator and the effectiveness of the transformation. Results indicate that: The primary applications of dense medium shallow groove separator are as pre-gangue discharge equipment for lump coal (300–50 mm) in coking coal preparation plants, and as separation equipment for lump coal (200–13 mm) in power coal preparation plants; Particle motion behavior and the flow field distribution are the two focus of shallow separation theory. However, corresponding experimental research and kinetic analysis are relatively lacking, which indicates the necessity to expand and deepen theoretical research. Reducing the limited size of particle of shallow groove separation has significant benefits for the economy and society. However, the current efforts are primarily focused on improving the updraft system and operating parameters, the suitability of the relationship between structural parameters and limited particle size has not yet been investigated. Clogging of the upflow system and malfunctioning of the discharge system are the most important problems in the actual operation of the dense medium shallow groove separator. Numerous coal preparation plants have carried out many useful explorations in practice, which can provide reference for other enterprises when carrying out technological transformation.

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