煤炭工程 ›› 2014, Vol. 46 ›› Issue (2): 144-146.doi: 10.11799/ce201402049

• 工程管理 • 上一篇    

上湾煤矿精益化管理体系构建及其应用效果

刘颢颢,李志平,周翔宇,辛帅玮,段海亮,刘俊,莫国强   

  1. 神华神东煤炭集团上湾煤矿连采二队
  • 收稿日期:2013-03-15 修回日期:2013-04-03 出版日期:2014-02-14 发布日期:2014-02-18
  • 通讯作者: 刘颢颢 E-mail:liuhh851009@163.com

The construction and application effect of lean management system in Shangwai coal mine

  • Received:2013-03-15 Revised:2013-04-03 Online:2014-02-14 Published:2014-02-18

摘要:

针对上湾煤矿持续多年的高位运行状态和严峻的国内外煤炭市场形势,通过分析制造执行系统中的数据和麦肯锡对神东集团与上湾煤矿的诊断结论,结合自身实际,提出了上湾煤矿精益化管理体系的基本内涵与实施思路。在此基础上,通过培养典型精益文化、优化生产现场作业流程、引入国际通用的关键绩效指标、运用经济适用新技术等主要手段,使得上湾煤矿2012年与2010年相比,综、连采效率得到提升,综采设备综合运行效率和产能分别提升8.51%和10.5%,连采实际作业生产时间增加582h;成本得到有效控制,吨煤电耗降低了0.22元,以2012年生产原煤1512万t计算,节约电费332.64万元;用工人数得到降低,车队定编人员减少了108人,排水人员减少86人。

关键词: 上湾煤矿, 精益化管理体系, 生产现场, 关键绩效指标, 应用效果

Abstract:

Aimming at high running status lasted many years and severe domestic and international coal market situation, through analyzing the data in manufacturing execution system and the diagnostic conclusion about Shendong group and Shangwan coal mine from McKinsey, Shangwan coal mine put forward the basic connotation and implementing idea of lean management system combining with the actual situation. On this basis, through fostering the typical lean culture, optimizing the operating process on production field, introducing the key performance indicator accepted internationally and using the affordable new technology, in 2012, the fully mechanized equipment operating efficiency and production capacity promoted 8.51% and 10.5% respectively, the continuous mining production time increased by 582h; the cost was effectively controlled, the electricity consumption on per ton of raw coal was reduced by ¥0.22, which ¥3,326,400 was saved on electricity bill while the production of raw coal was15.12 million tons in 2012; the number of employees was cut down, for example, the number of fleet’s authorized personnel and drainers reduced by 108 and 86 respectively, compared to those in 2010.

Key words: Shangwai coal mine, lean management system, production field, key performance indicator, application effect