煤炭工程 ›› 2017, Vol. 49 ›› Issue (3): 103-106.doi: 10.11799/ce201703030

• 研究探讨 • 上一篇    下一篇

大型矿用挖掘机动臂的裂纹扩展寿命预测

李维多,任家骏   

  1. 太原理工大学
  • 收稿日期:2015-12-22 修回日期:2016-03-17 出版日期:2017-03-09 发布日期:2017-03-21
  • 通讯作者: 李维多 E-mail:287899740@qq.com

CRACK GROWTH LIFE PREDICTION OF BOOM OF LARGE-SIZED MECHANICAL EXCAVATOR

  • Received:2015-12-22 Revised:2016-03-17 Online:2017-03-09 Published:2017-03-21

摘要: 根据矿用挖掘机动臂的结构特点,通过ANSYS workbench对挖掘机动臂进行静力学分析,结合实际确定模拟裂纹的初始位置|利用动力学软件 ADAMS对整个挖掘机挖掘过程进行刚柔耦合动态仿真分析,输出动臂危险位置节点的应力时间历程,确定最大应力σmax以及最小应力σmin|采用有限元方法在动臂结构表面模拟半椭圆裂纹的裂纹扩展,并获得不同裂纹尺寸的应力强度因子幅,拟合出其与裂纹尺寸的函数关系。依据疲劳裂纹扩展理论的Paris公式,获得挖掘机动臂的裂纹扩展寿命。

关键词: 大型矿用挖掘机, 动臂, 有限元法, 裂纹扩展寿命

Abstract: According to the structural characteristics of boom of mechanical excavator boom, through the statics analysis with ANSYS workbench software, the position of crack generation determined; the propagation of semi-ellipse crack is imitated on the structure surface of boom with the method of finite element, stress intensity factor range of different crack length obtained and its function relationship with crack length matched. According to the Paris formula of fatigue crack propagation theory, the life of boom from the crack generation to the critical length of the crack under the single influence of a certain alternating load Δσi is obtained. Finally, recombining the stress—time history at the hazardous position of boom obtained from the automatic dynamic analysis of mechanical systems (ADAMS), the crack growth life of excavator’s boom is worked out on the basis of Miner rule.

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