煤炭工程 ›› 2021, Vol. 53 ›› Issue (5): 148-155.doi: 10.11799/ce202105028

• 研究探讨 • 上一篇    下一篇

基于ISAE的磨煤机故障预测与诊断方法研究

孙同敏   

  1. 国电内蒙古东胜热电有限公司
  • 收稿日期:2020-12-23 修回日期:2021-02-02 出版日期:2021-05-20 发布日期:2021-05-17
  • 通讯作者: 孙同敏 E-mail:dzg7400613@163.com

Application Research of model-based deep learning in fault diagnosis of coal mill

  • Received:2020-12-23 Revised:2021-02-02 Online:2021-05-20 Published:2021-05-17

摘要: 针对难以从火电厂实际运行数据中获得大量磨煤机故障数据,以及磨煤机精准数学模型难以求取,从而影响其故障诊断策略制定的问题,提出了一种基于简化机理模型的深度学习故障诊断算法,用于有效检测磨煤机的运行状态。基于磨煤机机理模型和状态空间预测控制器,构建了闭合控制系统,通过对不同故障类型的分析和模拟,在充分接近磨煤机的实际运行状态下,获得了大量的故障数据。并通过改进堆叠自动编码器(ISAE)将模拟的故障数据与深度学习算法相结合来建立深度学习故障诊断策略,ISAE以无监督的方式逐层提取故障数据的本质特征,具有很好的学习和识别故障特征的能力,同时通过将磨煤机系统变化快速且显著的变量作为ISAE输入变量,使ISAE兼具了故障诊断和预测的能力。仿真结果也表明,提出的ISAE能够很好地检测出磨煤机的故障,故障诊断准确率高达98.46%,并能提前发出预警。

关键词: 磨煤机, 机理模型, 深度学习, 故障诊断, 改进堆叠自动编码器

Abstract: Aiming at the problems that it is difficult to obtain a large amount of coal mill fault data from the actual operating data of thermal power plants and the precise mathematical model of coal mill is difficult to obtain, which affects the formulation of its fault diagnosis strategy, this paper proposes a deep learning based on simplified mechanism model The fault diagnosis algorithm is used to effectively detect the operating status of the coal mill. Based on the mechanism model of the coal mill system, a large amount of fault data has been obtained through analysis and simulation of different fault types. And through the improved stacked auto-encoder (ISAE) to combine the simulated fault data with the deep learning algorithm to establish a deep learning fault diagnosis strategy, ISAE extracts the essential characteristics of the fault data layer by layer in an unsupervised way, with good learning and The ability to identify fault characteristics. The simulation results also show that the proposed ISAE can well detect the faults of the coal mill, the fault diagnosis accuracy rate is as high as 98.46%, and the early warning can be issued. Key words: Coal mill; Mechanism model; Deep learning; Fault diagnosis; Improved stacked auto-encoder