煤炭工程 ›› 2023, Vol. 55 ›› Issue (4): 180-186.doi: 10.11799/ce202304033

• 装备技术 • 上一篇    下一篇

钻锚一体化锚杆钻机控制系统设计与研究

王子越,陈志良   

  1. 1. 开采研究院
    2. 天地科技股份有限公司
  • 收稿日期:2022-10-08 修回日期:2022-11-28 出版日期:2023-04-20 发布日期:2023-06-05
  • 通讯作者: 王子越 E-mail:934703398@qq.com

Design and research on automatic construction control system of new integrated anchor bolts

  • Received:2022-10-08 Revised:2022-11-28 Online:2023-04-20 Published:2023-06-05

摘要: 针对钻锚一体化锚杆的施工工艺,提出了一种钻锚一体化锚杆钻机控制系统,设计并阐述了系统总体架构、系统硬件和软件设计方案。针对锚杆钻机外置传感器故障率高的问题,提出基于压力阈值判断钻机工作状态,控制系统仅采用液压压力传感器即可实现锚杆自动化施工。针对片状钻头易磨损和断裂的问题,提出钻机进给恒压控制方法,通过压力值滤波算法、目标值滤波算法及PID算法实现进给压力的稳定恒压控制。煤矿现场试验结果表明,采用钻机恒压控制方法时钻机进给压力波动最小,进给压力方差为0.18,平均值3.3 MPa,能保证基于压力阈值判断钻机工作状态的可行性。钻锚一体化锚杆钻机控制系统可实现锚杆钻机的自动化运行,具有较高的可靠性和稳定性,为掘进工作面智能支护技术提供有效的技术支撑。

关键词: 锚杆钻机, 电液控制, PLC, 自动化

Abstract: Aiming at the construction technology of drilling and anchoring integrated anchor bolt, a control system of drilling and anchoring integrated anchor bolt drill is designed. According to the working principle of the drill anchor integrated anchor rod drill, the hardware composition scheme of the control system is designed. According to the construction process of drill anchor integrated bolt, the automatic control program is designed. The system uses PLC as the controller to judge the working state of the roof bolter through the pressure, which can realize the automatic construction of the hydraulic roof bolter. Aiming at the problem that the chip bit is easy to wear and break, a constant pressure control method based on PID algorithm is proposed. The field test results in coal mine show that the constant pressure control method has the smallest feed pressure fluctuation, the feed pressure variance is 0.18, and the average value is 3.3Mpa. The control system of drill anchor integrated roof bolter can realize the automatic operation of roof bolter and has high reliability and stability.

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