煤炭工程 ›› 2025, Vol. 57 ›› Issue (5): 140-147.doi: 10. 11799/ ce202505019

• 研究探讨 • 上一篇    下一篇

基于振动信号分析的齿轮传动系统故障诊断方法研究

刘孝军任文清   

  1. 1. 国家能源集团神东煤炭集团补连塔煤矿
    2. 国家能源集团神东煤炭集团公司
  • 收稿日期:2024-04-03 修回日期:2024-07-06 出版日期:2025-05-13 发布日期:2025-07-03
  • 通讯作者: 刘孝军 E-mail:10015245@chnenergy.com.cn

Fault diagnosis method for gear transmission system based on vibration signal analysis

  • Received:2024-04-03 Revised:2024-07-06 Online:2025-05-13 Published:2025-07-03

摘要:

齿轮传动装置作为机械设备的核心部件,其运行工况复杂,众多结构件的振动信号重叠,使得监测难度加大,需要专业人员的深入分析。为解决矿用机械设备齿轮传动系统监测面临的挑战,文章首先基于模态优选重构与表达的联合降噪算法(CEEMDAN)对振动信号进行降噪,进一步构建基于长短期记忆(LSTM)神经网络的故障诊断模型。同时,在种群初始化方式、收敛参数更新策略、位置更新策略三个方面对灰狼算法进行改进,经过性能测试以及与其他算法对比发现,文章采用的三项改进措施显著增强了灰狼算法的性能。最终,利用改进灰狼算法对故障诊断模型进行超参数优化。经过仿真分析与实验验证,本研究提出的故障诊断模型相比传统模型,诊断精度与稳定性都有大幅提高,识别平均准确率可达96%以上。

关键词:

故障诊断 , 神经网络 , 特征提取 , 改进灰狼算法

Abstract: In recent years, China's coal mining is huge, and the healthy operation of the mining equipment gear transmission system is a prerequisite for ensuring efficient coal mining and safe underground operation. Gear transmission device as the core component of mechanical equipment, its operating conditions are complex, and the vibration signals of many structural components overlap, making it more difficult to monitor and requiring in-depth analysis by professionals. In view of the challenges faced by the monitoring of the gear transmission system of mining machinery and equipment, this paper firstly reduces the vibration signals based on the joint noise reduction algorithm of modal preference reconstruction and expression (CEEMDAN), and further constructs a fault diagnosis model based on the long and short-term memory (LSTM) neural network. At the same time, the gray wolf algorithm is improved in three aspects, namely, population initialization method, convergence parameter updating strategy, and location updating strategy, and after performance testing and comparison with other algorithms, it is found that the three improvement measures adopted in this paper significantly enhance the performance of the gray wolf algorithm. Finally, the improved Gray Wolf algorithm is used to optimize the hyperparameters of the fault diagnosis model. After simulation analysis and experimental verification, the fault diagnosis model proposed in this paper, compared with the traditional model, the diagnostic accuracy and stability have been greatly improved, and the average accuracy of identification can reach more than 96%.