煤炭工程 ›› 2026, Vol. 58 ›› Issue (3): 28-35.doi: 10.11799/ce202603004

• 专题论坛 • 上一篇    下一篇

基于时频融合双分支网络的托辊故障诊断方法

王路明,寇子明,韩 聪,李 鑫   

  1. 1. 太原理工大学 机器人科学与工程学院,山西 太原 030024

    2. 矿山流体控制国家地方联合工程实验室,山西 太原 030024

  • 收稿日期:2025-05-20 修回日期:2025-08-12 出版日期:2026-03-10 发布日期:2026-04-14
  • 通讯作者: 寇子明 E-mail:zmkou@163.com

A fault diagnosis method for belt conveyor idlers based on a time-frequency fusion dual-branch network

  • Received:2025-05-20 Revised:2025-08-12 Online:2026-03-10 Published:2026-04-14

摘要:

带式输送机托辊在长期运行中易受生锈、磨损等故障影响,其早期故障声学信号微弱且易被工业环境强噪声淹没,传统诊断方法存在特征提取不足与鲁棒性差的问题。文章提出一种基于CNN-Swin Transformer双分支特征融合网络(CSF)的故障诊断方法。通过融合变分模态分解与快速傅里叶变换构建时频域特征矩阵,结合CNN的局部特征提取优势与Swin Transformer的全局注意力机制,设计SE-CGA注意力机制实现深度特征提取。实验表明,该方法在真实工业数据集上达到98.11%的测试准确率,较单一CNN模型性能提升超过9%。在叠加-15dB极端噪声时仍保持65.59%的识别精度验证了其在强噪声场景下的诊断鲁棒性与工程应用价值。

关键词:

深度学习, 故障诊断, 带式输送机, 注意力机制, 音频数据

Abstract:

The roller of belt conveyor is susceptible to rust, wear and other faults in long-term operation. The early fault acoustic signal is weak and easily submerged by strong noise in the industrial environment. The traditional diagnosis method has the problems of insufficient feature extraction and poor robustness. In this paper, a fault diagnosis method based on CNN-Swin Transformer dual-branch feature fusion network (CSF) is proposed. The time-frequency domain feature matrix is constructed by fusing variational mode decomposition and fast Fourier transform. Combined with the local feature extraction advantages of CNN and the global attention mechanism of Swin Transformer, the SE-CGA attention mechanism is designed to achieve deep feature extraction. Experiments show that the method achieves a test accuracy of 98.11 % on real industrial data sets, which is more than 9 % higher than that of a single CNN model. The recognition accuracy of 65.59 % is still maintained when superimposing-15 dB extreme noise, which verifies its diagnostic robustness and engineering application value in strong noise scenarios.

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