煤炭工程 ›› 2026, Vol. 58 ›› Issue (7): 10-17.doi: 10.11799/ce202607002

• 设计技术 • 上一篇    下一篇

轮斗连续采煤工艺作业模式及开拓运输系统布置研究

李军权,杨 涛   

  1. 国家能源集团新疆能源化工有限公司,新疆 乌鲁木齐 830011
  • 收稿日期:2025-07-08 修回日期:2025-08-05 出版日期:2026-07-15 发布日期:2026-08-03
  • 通讯作者: 李军权 E-mail:1780045579@qq.com

Research on Operational Modes and Development-Transportation System Layout of Bucket Wheel Continuous Coal Mining Process

  • Received:2025-07-08 Revised:2025-08-05 Online:2026-07-15 Published:2026-08-03

摘要:

针对露天煤矿半连续工艺成本高、设备协同性差等问题,本文开展轮斗连续采煤工艺的优化研究。基于可采煤量等参数完成轮斗挖掘机及配套设备的计算选型,研究轮斗连续工艺的工作模式与开拓运输系统布置,揭示轮斗台阶与下部水平的耦合关系,构建煤层优选模型定量分析工艺应用效益,提出分级投入的流程方案。以红沙泉一号露天煤矿为例开展验证,结果表明:优化后B4煤层单套工艺应用年节省成本6240.56万元,B′2+B3+B4煤层组合应用后年节省成本提升至15966.98万元,单位成本降幅达23%~35%;通过设计“三采一移”与“两采一移”循环作业模式,结合确定的端帮带式输送机分级移设策略,年有效作业时间提升至4842h,设备空转率较原工艺降低21%。该研究成果可为高寒地区露天煤矿轮斗连续工艺实现“安全-经济-高效”协同优化提供理论参考。

Abstract:

To address the issues of high costs and poor equipment coordination in the semi-continuous process of open-pit coal mines, this study optimizes the bucket wheel continuous coal mining technology. First, the capacity of bucket wheel excavators and supporting equipment was calculated and selected based on parameters such as minable coal reserves. Second, the operational modes and layout of the pioneering transportation system for the continuous process were investigated, revealing the coupling relationship between bucket wheel steps and lower-level operations. Subsequently, a coal seam optimization model for the continuous mining process was developed, and the total benefits of applying the process to each coal seam were quantified. Finally, a phased implementation plan for deploying the continuous mining process was proposed. Validated through the case study of Hongshaquan No. 1 Open-pit Coal Mine, the results demonstrate: ① After optimization, the annual cost savings for a single deployment in the B4 coal seam reached 64.669 million yuan, while the combined application in B2’+B3+B4 coal seams increased savings to 178.4 million yuan/year, with unit costs reduced by 23%–35%; ② By designing “three-mining-one-relocation” and “two-mining-one-relocation” cyclic operation modes, combined with a graded relocation strategy for end-slope belt conveyors, the annual effective operational time increased to 4,842 hours, reducing equipment idle time by 21% compared to the original process. These findings highlight significant optimization outcomes and provide a theoretical framework for achieving “safety-economy-efficiency” synergy in continuous mining processes for open-pit coal mines in high-latitude regions.

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