煤炭工程 ›› 2025, Vol. 57 ›› Issue (7): 179-184.doi: 10. 11799/ ce202507024

• 研究探讨 • 上一篇    下一篇

基于DEM与FEM的可更换破碎齿破碎效果与强度仿真分析

郝铭,李朋   

  1. 1. 煤炭科学研究总院,北京 100013

    2. 中煤科工集团唐山研究院有限公司,河北 唐山 063012

  • 收稿日期:2025-02-28 修回日期:2025-04-28 出版日期:2025-07-11 发布日期:2025-08-14
  • 通讯作者: 李朋 E-mail:qhd16@163.com

Analysis of crushing performance and strength for replaceable crushing teeth based on DEM and FEM simulation

  • Received:2025-02-28 Revised:2025-04-28 Online:2025-07-11 Published:2025-08-14

摘要:

针对传统分级破碎机破碎齿更换困难、不便维修的问题,研究设计了一款新型可更换破碎齿,并采用离散单元法(DEM)分析了其在破碎作业过程中的破碎效果。同时,为了评估可更换破碎齿的破碎强度,通过有限元法(FEM)进行强度分析,校核极端工况下可更换破碎齿是否超过许用应力,并对可更换破碎齿进行优化设计避免应力集中。研究结果表明,新设计的可更换破碎齿破碎效果良好,设计结构合理,满足现场使用要求。

关键词: 双齿辊破碎机 , 离散单元法 , 可更换破碎齿 , 破碎强度

Abstract:

In the operation process of the toothed roller crusher, the crushing teeth, as the direct force bearing components, continuously bear strong forces such as impact and compression applied by the material, making them the most vulnerable components to wear and tear. The condition of these broken teeth directly affects the overall working efficiency and performance of the toothed roller crusher. At present, the application scenarios of toothed roller crushers are becoming increasingly complex and diverse, such as underground mines that are not suitable for replacement and maintenance, and open-pit coal mines with a large processing capacity, which pose great challenges to the performance and convenience of crushing teeth. Therefore, a replaceable crushing tooth is designed, and the Discrete Element Method (DEM) is used as the research method to explore the crushing effect of replaceable crushing teeth in the crushing process. Meanwhile, in order to evaluate the load-bearing capacity of replaceable broken teeth, further strength analysis was conducted using finite element method (FEM).This can optimize the design of the crushing tooth structure.

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