煤炭工程 ›› 2020, Vol. 52 ›› Issue (10): 116-120.doi: 10.11799/ce202010023

• 研究探讨 • 上一篇    下一篇

基于图像处理的输送带跑偏故障在线检测技术研究

杨林顺1,董志勇2   

  1. 1. 山西焦煤西山煤电(集团)有限公司屯兰选煤厂
    2. 山西焦煤集团有限责任公司
  • 收稿日期:2020-06-16 修回日期:2020-08-11 出版日期:2020-10-16 发布日期:2020-12-11
  • 通讯作者: 董志勇 E-mail:847616045@qq.com

Research on On-line Detection Technology of Conveyor Belt Deviation Fault Based on Image Processing

  • Received:2020-06-16 Revised:2020-08-11 Online:2020-10-16 Published:2020-12-11

摘要: 输送带跑偏是带式输送机常见故障之一,当前普遍采用人工定期巡检的方法检测故障,存在危险性高、效率低,巡检工劳动强度大,不具备实时检测功能,当人工发现故障时,往往已经造成了较为严重的损失等缺点。针对上述问题,文章研究了基于图像处理的输送带跑偏故障在线检测技术,提出了一种基于导向滤波和最大类间方差法(OTSU)的改进型Canny算子边缘检测方法,并利用Hough变换提取到边缘直线特征并进行分析处理,最终实现了对输送带跑偏故障的在线检测和分级故障报警。系统具有非接触、检测精度高、实时性好等优点,现场应用效果良好,保障了带式输送机连续高效运行,为实现选煤厂带式输送机无人值守奠定了基础。

关键词: 带式输送机, 输送带, 跑偏故障, 图像处理, 在线检测

Abstract: Conveyor belt deviation is one of the common faults of belt conveyor. At present, manual periodic inspection method is widely used to detect faults. It has many shortcomings, such as high danger, low efficiency, high labor intensity of the inspectors, lack of real-time detection function. Meanwhile, when the faults are found manually, serious losses are often caused. Aiming at the above problems, this paper studied the on-line detection technology of conveyor belt deviation fault based on image processing technology, an improved Canny operator edge detection method based on guided filter and OTSU is proposed, then Hough transform is used to extract and analyze the edge straight line features. Finally, the on-line detection and classification fault alarm of belt deviation are realized. The system has the advantages of non-contact, high detection accuracy, good real-time performance, and good application effect. It promotes the continuous and efficient operation of belt conveyor and lays the foundation for realizing unattended of belt conveyor in coal preparation plant.

中图分类号: