煤炭工程 ›› 2021, Vol. 53 ›› Issue (1): 172-176.doi: 10.11799/ce202101035

• 装备技术 • 上一篇    下一篇

排水泵房智能巡检与诊断机器人的应用研究

任文清1,高小强2,梁占泽1,王飞3   

  1. 1. 国家能源集团神东煤炭集团公司
    2. 神东煤炭集团公司大柳塔煤矿
    3. 国家能源集团神东煤炭公司大柳塔煤矿
  • 收稿日期:2020-02-06 修回日期:2020-03-16 出版日期:2021-01-20 发布日期:2021-04-27
  • 通讯作者: 任文清 E-mail:renwenqing0913@163.com

Application and research of intelligent inspection and Diagnosis Robot in drainage pump house

  • Received:2020-02-06 Revised:2020-03-16 Online:2021-01-20 Published:2021-04-27

摘要: 大柳塔煤矿5-2煤五盘区排水泵房已完全实现自动化控制,但在日常运行过程中,由于排水系统中电动阀故障率较高,启动离心泵时,往往需要人员在现场观察流量、正负压仪表数据,及各类球阀、闸阀的开停状态,判断离心泵抽水是否正常。其次,还需要人员对泵房电机、缆线和泵体进行日常震动、温度、声音异常等点检,对泵房环境气体进行日常监测和巡查,造成人员投入大、工作效率低下等问题。为此,大柳塔煤矿在五盘区排水泵房引进轮式智能巡检机器人代替人工巡检,实现对泵房电机、电缆、轴承和泵体的温度检测,各类仪器仪表数值的自主识别,及离心泵异常声音诊断等功能,取得了良好的应用效果。

关键词: 轮式智能巡检机器人, 温度检测, 自主识别

Abstract: The drainage pump house in 5-2 coal face of Daliuta coal mine mainly undertakes the tasks of pumping water from 5-2 coal face, cooling water from underground production system, water from main and auxiliary haulage roadway and water from exploration and drainage. At present, the Pump House has been fully automated, but in the course of daily operation, because of the high failure rate of the electric valve in the drainage system, when starting the centrifugal pump, people are often required to observe the flow rate, positive and negative pressure meter data on the spot, and all kinds of ball valve, gate valve open and shut state, determine whether the centrifugal pump pumping is normal. Secondly, it also needs personnel to pump room motor, cable and pump body daily vibration, temperature, sound abnormal spot check, on the pump room ambient gas daily monitoring and inspection, resulting in large staff input, low efficiency and other issues. To this end, Daliuta Coal Mine introduced the intelligent inspection robot of wheel type to replace the manual inspection in the drainage pump room of Wupan district, and realized the temperature inspection of the motor, cable, bearing and pump body of the pump room, as well as the independent recognition of the values of various kinds of instruments and meters, and the centrifugal pump abnormal sound diagnosis and other functions, has obtained the good application effect.