煤炭工程 ›› 2023, Vol. 55 ›› Issue (12): 203-208.doi: 10.11799/ce202312034

• 装备技术 • 上一篇    

预制割缝作用下TBM滚刀切削速度对岩石破岩性能的影响规律#br#

张 钦,宋瑞峰,李爱军,徐彬彬,孟亚周,蒋国华,高冬冬,李洪盛,周方跃,姬会福   

  1. 1. 永城煤电控股集团登封煤业有限公司丰阳煤矿,河南 登封 452470

    2. 中国矿业大学 机电工程学院江苏 徐州 221116

    3. 河南工业大学 机电工程学院河南 郑州 450000

  • 收稿日期:2023-03-10 修回日期:2023-05-14 出版日期:2023-12-20 发布日期:2024-03-11
  • 通讯作者: 徐彬彬 E-mail:930196329@qq.com

Influence of cutting speed of TBM hob on rock breaking performance under the action of prefabricated slotting#br#

  • Received:2023-03-10 Revised:2023-05-14 Online:2023-12-20 Published:2024-03-11
  • Contact: Bin binXu E-mail:930196329@qq.com

摘要:

为提高硬岩巷道掘进过程中滚刀破岩性能,结合滚刀切削载荷、比能及温度指标,从多维度研究了割缝深度及其相对滚刀横向距离对岩石破岩性能的影响规律,分析了滚刀切削速度对滚刀载荷及温度的影响规律,并探究了滚刀切削速度与割缝深度及其相对滚刀横向距离间的相互作用关系,获得了割缝参数在匹配安装半径较大滚刀期间的调整方向。研究结果表明,在切削速度由1.0m/min依次增加至1.5、2.0、2.5、3.0m/min的过程中,滚刀载荷分别增大了15.04%、43.83%、89.79%、161.84%,滚刀最高温度分别升高了30.01%、87.51%、121.26%、134.55%,推荐的切削速度优选范围为1.0~1.5m/min。若需要同时兼顾滚刀破岩效率,则切削速度亦可放宽至2.0m/min,但滚刀切削比能将由此相对增大19.51%。

关键词: 硬岩巷道掘进, TBM滚刀, 割缝深度, 切削速度, 破岩性能

Abstract:

To improve the rock-breaking performance of the hob in the process of hard rock roadway excavation, an experimental study on the influence of the cutting speed of the TBM hob on the rock-breaking performance under the action of prefabricated slits was carried out. In order to eliminate the uncertainty of the results caused by the non-uniformity of the slit depth distribution, on the basis of replacing the abrasive jet cutting process with the prefabricated regular slit, combined with the hob cutting load, specific energy and temperature indicators, the influence of the slit depth and its relative lateral distance to the hob on the rock breaking performance was studied from multiple dimensions. Additionally, the influence of the cutting speed on the cutting load and temperature of the TBM hob was analyzed, and the interaction relationship between the cutting speed, the depth of the cutting gap, and its relative lateral distance to the TBM hob was explored. Finnaly, the adjustment direction of the slotting parameters during the matching installation of the hob with a larger radius is obtained. The results show that when the cutting speed increases from 1.0 m/min to 3.0 m/min, the hob load increases by 15.04%, 43.83%, 89.79% and 161.84% respectively, and the maximum temperature of the hob increases by 30.01%, 87.51%, 121.26% and 134.55% respectively. The recommended cutting speed optimization range is 1.0~1.5 m/min. If the rock breaking efficiency of the hob needs to be considered at the same time, the cutting speed can also be relaxed to 2.0 m/min, but the cutting specific energy of the hob will be increased by 19.51%.

中图分类号: