煤炭工程 ›› 2026, Vol. 58 ›› Issue (4): 233-240.doi: 10.11799/ce202604027

• 装备技术 • 上一篇    

基于FLUENT 的水力割缝滑阀流体动力学分析与结构优化

孙玉宁,朱铭洲,李学臣,王海峰   

  1. 1.河南理工大学 能源科学与工程学院,河南 焦作 454003

    2.焦作煤业(集团)有限责任公司 科研所,河南 焦作 454002

    3. 山东益矿钻采科技有限公司,山东 临清 252699

  • 收稿日期:2025-11-25 修回日期:2026-01-12 出版日期:2026-04-10 发布日期:2026-05-12
  • 通讯作者: 朱铭洲 E-mail:212302020078@home.hpu.edu.cn

Fluid Dynamics Analysis and Structural Optimization of Hydraulic Slotting Slide Valve Based on FLUENT

  • Received:2025-11-25 Revised:2026-01-12 Online:2026-04-10 Published:2026-05-12

摘要:

为优化钻割一体化水力割缝系统中滑动阀芯的设计,确保水力割缝系统可靠运行,以保障煤层增透效果。以山东益矿钻采科技有限公司PJL-506型号的水力割缝装置为基础,分别建立了端面受力与高压射流工况三维流域模型,采用理论分析结合Fluent仿真的方法,综合分析了滑动阀芯结构变化对端面受力效果与水射流冲击动力特性的影响;对滑动阀芯进行了优化设计,并利用实验室试验验证了滑阀在实际应用中的稳定性。研究结果表明:滑动阀芯迎水面为弧面加聚能穴综合型的形状为最优结构,其较平面端面滑阀轴向受力与最大反向水流速度分别提升了11.81%118.52%,且较平面端面靶距100mm处有效扩展面积提高了10.89%,更有利于滑阀的移动且破煤效率更高。

Abstract:

In order to optimize the design of the sliding valve core in the drilling and cutting integrated hydraulic slotting system, ensure the reliability of the hydraulic slotting system, and ensure the antireflection effect of the coal seam, based on the PJL-506 model of the hydraulic slotting device of Shandong Yikuang Drilling and Mining Technology Co., Ltd., the three-dimensional basin models of the end face force and the high-pressure jet working condition were established respectively. The theoretical analysis combined with the Fluent simulation method was used to comprehensively analyze the influence of the structural change of the sliding valve core on the end face force effect and the dynamic characteristics of the water jet impact. The sliding valve core was optimized and the stability of the sliding valve in practical application was verified by laboratory tests. The research results show that the shape of the sliding valve core facing the water surface is the optimal structure with the comprehensive shape of the arc surface and the gathering energy hole, which is 11.81 % and 118.52 % higher than the axial force and the maximum reverse flow velocity of the plane end face sliding valve, respectively, and the effective expansion area is increased by 10.89 % compared with the plane end face target distance of 100 mm, which is more conducive to the movement of the sliding valve and the higher coal breaking efficiency.

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