煤炭工程 ›› 2023, Vol. 55 ›› Issue (12): 173-177.doi: 10.11799/ce202312029

• 研究探讨 • 上一篇    下一篇

基于统计过程控制的干粉气化炉新煤种试烧效果分析

严 巍,王 潇,王军委,刘 臻,彭宝仔   

  1. 1. 国能销售集团华东能源有限公司,上海 200025

    2. 北京低碳清洁能源研究院,北京 102211

  • 收稿日期:2023-01-08 修回日期:2023-04-10 出版日期:2023-12-20 发布日期:2024-03-11
  • 通讯作者: 严巍 E-mail:11228006@ceci.com

Trial firing analysis of new coal types for dry powder gasifier based on statistical process control analysis#br#

  • Received:2023-01-08 Revised:2023-04-10 Online:2023-12-20 Published:2024-03-11

摘要:

因气化原煤本身的不均匀性,干煤粉气化炉在操作过程中不可避免地存在某些工艺参数波动,进而影响气化炉运行稳定性。为了定量评估神优3新煤种在干粉气化炉试烧中的稳定性,选择受控率和影响粉煤加压气化过程稳定性的主要工艺参数,对干粉气化炉气化过程进行统计过程控制分析。研究表明,气化过程主要工艺参数的受控率均在95%以上,四台干粉气化炉整体运行稳定性较好。进一步提升气化运行稳定性,可调整气化炉压力和有效气含量的控制范围,改进煤粉流量和甲烷含量的分析测量精度,优化气化炉结构。统计过程控制分析方法可用于分析、发现干粉气化炉运行关键工艺参数的波动,从而为气化炉生产过程提供指导。

关键词: 煤气化, 统计过程控制, 干粉气化炉, 受控率, 过程能力指数

Abstract:

Because of the non-uniformity of raw coal gasification itself , fluctuations are inevitable in the operation of dry powder gasifier, which in turn have a large impact on the indicators of stable gasifier operation. In this paper, based on a dry pulverized gasifier of a plant, the controlled rate and key process parameters affecting the pressurized gasification process stability of pulverized coal are selected to conduct statistical process control analysis of the gasification process of the dry pulverized gasifier, and quantitatively assess the stability of the operation of Shenyou 3 coal in four dry pulverized gasifiers. The study shows that the controlled rate of all parameters is above 95%, and the overall operational stability of the four dry powder gasifiers is good. In order to further improve the stability of gasification operation, it is suggested to adjust the control range of gasifier pressure and effective gas content, improve the analysis and measurement accuracy of pulverized coal flow and methane content, and optimize the structure of gasifier. The statistical process control analysis method can well find some key process parameters fluctuation in gasification process of the dry powder gasifier, thus playing a better guiding role in the production process of the dry powder gasifier.

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