煤炭工程 ›› 2023, Vol. 55 ›› Issue (5): 153-159.doi: 10.11799/ce202305026

• 研究探讨 • 上一篇    下一篇

强背景噪声下滚动轴承轻微磨损故障特征提取方法

杨秀宇1,邵斌2,贾少毅3,赖岳华3   

  1. 1. 中煤华晋集团有限责任公司 王家岭煤矿
    2. 中煤华晋集团有限公司 王家岭煤矿
    3. 北京天玛智控科技股份有限公司
  • 收稿日期:2022-08-23 修回日期:2022-11-02 出版日期:2023-05-19 发布日期:2023-05-19
  • 通讯作者: 赖岳华 E-mail:lyhtree@163.com

Fault feature extraction method for rolling bearing with slight wear under strong background noise

  • Received:2022-08-23 Revised:2022-11-02 Online:2023-05-19 Published:2023-05-19

摘要: 针对轴承轻微磨损故障信号容易被强背景噪声淹没,故障特征微弱难诊断的问题,提出了强背景噪声下滚动轴承轻微磨损故障特征提取方法。利用VMD对轴承振动信号进行分解,基于峭度最大准确选择最优本征模态函数,以最优本征模态函数的功率谱熵最小为目标,设定提前终止准则,实现VMD参数自适应优化选择。轴承早期故障信号经参数优化后的VMD方法分解为多个本征模态函数,选择峭度最大的本征模态分量进行包络解调分析,结合快速傅里叶变换得到包络谱,实现故障特征频率的提取。通过对加强背景噪声的不同型号轴承的实测故障信号分析,结果均表明该方法能够在强背景噪声干扰下有效提取轻微磨损故障信号的故障特征,实现轴承轻微磨损故障的准确诊断,验证了该方法的有效性。

关键词: 变分模态分解, 峭度, 功率谱熵, 轻微磨损故障

Abstract: Aiming at the problems that the fault signal of bearing with slight wear is easily submerged by strong background noise and the fault features are weak and difficult to diagnose, a fault feature extraction method for rolling bearing with slight wear under strong background noise is proposed. The bearing vibration signal was decomposed by VMD, and the optimal intrinsic mode function was accurately selected based on the maximum kurtosis. The objective was to minimize the power spectrum entropy of the optimal intrinsic mode function, and the early termination criterion was set to realize the adaptive optimization selection of VMD parameters. The early fault signals of bearings were decomposed into several intrinsic mode functions by the VMD method with optimized parameters. The intrinsic mode function with the largest kurtosis were selected for envelope demodulation analysis, and the envelope spectrum was obtained by combining with the fast Fourier transform to achieve the extraction of fault characteristic frequency. By analyzing the measured fault signals of different types of bearings with enhanced background noise, the results show that the proposed method can effectively extract the fault characteristics of the slight wear fault signal under the interference of strong background noise, and realize the accurate diagnosis of slight wear fault of bearings, which verifies the effectiveness of the proposed method.

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