煤炭工程 ›› 2024, Vol. 56 ›› Issue (12): 176-184.doi: 10.11799/ce202412026

• 研究探讨 • 上一篇    下一篇

基于EDEM-ADAMS耦合的挖掘机动臂疲劳寿命分析

万丽荣,秦伟,刘文婷,牛浩,刘国梁   

  1. 1. 山东科技大学
    2. 山东科技大学机械电子工程学院
  • 收稿日期:2023-11-11 修回日期:2023-12-29 出版日期:2024-12-20 发布日期:2025-01-08
  • 通讯作者: 秦伟 E-mail:15854430930@163.com

Fatigue life analysis of excavator boom based on EDEM-ADAMS coupling

  • Received:2023-11-11 Revised:2023-12-29 Online:2024-12-20 Published:2025-01-08

摘要: 挖掘机动臂在挖掘过程中受力复杂,载荷多变,难以通过实测的方式获取铰接点载荷谱。为获取符合实际工况的挖掘机动臂疲劳寿命,文章基于离散元原理,采用EDEM-ADAMS耦合仿真的方法,对不同工况下挖掘机挖掘过程进行分析。在分析过程中,首先获取挖掘机动臂各铰接点在挖掘不同挖掘介质、偏载等工况下的载荷谱|然后利用Workbench获取挖掘机动臂在不同挖掘工况下的应力应变分布情况|最后基于S-N疲劳寿命分析方法,结合Ncode软件计算出各工况下动臂最小疲劳寿命,并确定挖掘机动臂易发生疲劳破坏的位置。该方法通过挖掘不同工况下物料精确模型得到的载荷谱更符合实际工况。通过有限元分析,验证了动臂载荷谱的准确性,提高了挖掘机动臂疲劳寿命分析的精确性,为挖掘机动臂的可靠性设计提供了依据。

关键词: 挖掘机动臂, 疲劳寿命, 离散元法, EDEM-ADAMS

Abstract: The excavating boom is subjected to complex forces and variable loads during the excavation process. It is difficult to obtain the load spectrum of the articulation point using actual measurement. To determine the fatigue life accurately under real working conditions, this paper utilizes the discrete element principle and EDEM-ADAMS coupled simulation method to analyze the excavation process of the excavator under different conditions. During the analysis, the load spectrum of each articulated point of the excavator boom is obtained under different excavation media and unbalanced loads. The stress and strain distribution of the excavator boom is then determined under different excavation conditions using Workbench software. The minimum fatigue life of the boom is calculated under various working conditions using the S-N fatigue life analysis method in combination with Ncode software. Additionally, areas prone to fatigue damage are identified for the excavator boom. The excavator boom fatigue life analysis accuracy is improved by using accurate material models under different working conditions. By reflecting the load spectrum obtained in actual working conditions, it provides the basis for reliability design.