煤炭工程 ›› 2025, Vol. 57 ›› Issue (2): 156-162.doi: 10. 11799/ ce202502022

• 研究探讨 • 上一篇    下一篇

基于ICEEMDAN-NOA-SVM的采煤机截割部轴承故障诊断技术

郭晋辉   

  1. 潞安化工集团有限公司,山西 长治 046299

  • 收稿日期:2024-07-29 修回日期:2024-12-08 出版日期:2025-02-10 发布日期:2025-04-28
  • 通讯作者: 郭晋辉 E-mail:97182191@qq.com

Fault diagnosis method of bearing in cutting section of shearers based on ICEEMDAN-NOA-SVM

  • Received:2024-07-29 Revised:2024-12-08 Online:2025-02-10 Published:2025-04-28
  • Contact: guo jinhui E-mail:97182191@qq.com

摘要:

针对复杂环境下的采煤机截割部轴承易出现故障,且现有故障诊断模型实际应用效果不佳等问题,提出了基于改进自适应噪声集合经验模态分解(ICEEMDAN与改进支持向量机(SVM)的采煤机截割部轴承故障诊断方法。首先对振动信号进行ICEEMDAN分解通过选取合适的分量进行重构然后对重构的分量提取能量特征并与重构后的信号所提取的时域频域特征组成高维的特征矩阵,使用PCA降维算法对其进行降维;最后利用改进的SVM分类模型对低维特征矩阵进行故障诊断识别,并与多种主流分类算法进行对比。训练结果表明,该方法的故障诊断准确率高达99.3%,比SVMPSO-SVMGA-SVM分别高出3.9%1.1%1.7%,加噪条件下依然有95.2%的分类准确率,比其他三种分类模型分别高出8.9%3.9%3.1%,且收敛速度更快。在实际工程应用中具有94.7%的分类准确率,可有效提高煤矿智能化程度。

关键词:

采煤机 ,  轴承故障 , 经验模态分解 , 分类算法

Abstract:

In order to solve the problems that the bearing of the cutting part of the shearer is prone to failure in complex environments and the practical application effect of the existing fault diagnosis model is not good, a fault diagnosis method for the bearing in the cutting part of the shearer based on the Improved Complete Ensemble Empirical Mode Decomposition with Adaptive Noise (ICEEMDAN) and the improved Support Vector Machines (SVM) was proposed. Then, the energy features of the reconstructed IMF components are extracted, and a high-dimensional feature matrix is formed with the time-domain frequency domain features extracted from the reconstructed signal, and the PCA dimensionality reduction algorithm is used to reduce the dimensionality. Finally, the improved Support Vector Machine (SVM) classification model is used to diagnose and identify the faults of the low-dimensional feature matrix, and compared with a variety of mainstream classification algorithms. The training results show that the proposed method has a fault diagnosis accuracy of 99.3%, which is 3.9%, 1.1% and 1.7% higher than that of SVM, PSO-SVM and GA-SVM, respectively, and still has a classification accuracy of 95.2% under the noise condition, which is 8.9%, 3.9% and 3.1% higher than the other three classification models, respectively, and the convergence speed is faster. It has a classification accuracy of 94.7% in practical engineering applications, which can effectively improve the intelligence of coal mines.

中图分类号: