煤炭工程 ›› 2026, Vol. 58 ›› Issue (2): 215-224.doi: 10.11799/ce202602027

• 研究探讨 • 上一篇    下一篇

浮选尾矿表面与沉积物图像一体化采集装置研究与开发

任函弛,王然风,张树鑫,付 翔,罗 干,王顺强,李龙康,李鑫磊   

  1. 1. 太原理工大学 矿业工程学院,山西 太原 030024

    2. 智能采矿装备技术全国重点实验室,山西 太原 030024

    3. 山西焦煤集团有限责任公司 博士后工作站,山西 太原 030024

  • 收稿日期:2025-07-15 修回日期:2025-09-02 出版日期:2026-02-15 发布日期:2026-03-16
  • 通讯作者: 王然风 E-mail:wrf197010@126.com

Research and Development of an Integrated Image Acquisition Device for Flotation Tailings Surface and Sediment

  • Received:2025-07-15 Revised:2025-09-02 Online:2026-02-15 Published:2026-03-16

摘要:

煤泥浮选尾矿的灰分检测是浮选智能化的重要环节。为了提升浮选尾矿灰分检测的准确性与稳定性,并解决复杂洗选工业现场基于尾矿表层矿浆图像的灰分预测方法易失效的问题,受现场操作员手部动作启发,设计了一种新型图像采集装置。该装置核心为双电机驱动的拟人运动模块,以材料力学第四强度理论和最大挠度作为强度和刚度的校核标准,采用五次多项式S曲线速度规划优化,确保满足力学性能以及操作平稳并减少冲击;同时配备使用CCD相机和滚珠丝杠进给系统的图像采集模块,以捕捉矿浆表面和沉积物图像。装置还包括输送管道以及去油膜模块、留样桶。去油膜模块通过矿浆与油膜密度不同进行初步去油膜,再通过气流吹走残余油膜。搭建实验平台进行验证,并与人工操作进行对比,实验表明该装置能够稳定采集尾矿浆表面及沉积物图像,结构设计合理且性能优于人工操作水平。

关键词: 浮选尾矿, 灰分检测, 图像采集装置, 拟人运动, 力学仿真, 速度规划

Abstract:

Ash content detection of coal slime flotation tailings is a crucial aspect of flotation process intelligence. To enhance the accuracy and stability of ash content detection in flotation tailings and address the susceptibility to failure of ash prediction methods based solely on surface slurry images in complex coal preparation plants, this paper presents the design of a novel image acquisition device inspired by the hand movements of on-site operators. The core of this device is an anthropomorphic motion module driven by dual motors. Its design adheres to the fourth strength theory of material mechanics and employs maximum deflection as the criterion for verifying structural strength and rigidity. Motion optimization is achieved using quintic polynomial S-curve velocity planning to ensure mechanical integrity, operational smoothness, and impact reduction. The device integrates an image acquisition module comprising a CCD camera and a ball screw feed system to capture images of both the slurry surface and settled solids. It also incorporates a conveying pipeline, an oil film removal module, and a sample retention bucket. The oil film removal module exploits the density difference between slurry and oil film for preliminary separation, followed by residual oil film removal via airflow. An experimental platform was constructed for validation. Results demonstrate that the device can stably acquire images of tailings slurry surfaces and sediments, featuring a rational structural design and performance achieving parity with manual operation levels.

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