煤炭工程 ›› 2026, Vol. 58 ›› Issue (2): 225-234.doi: 10.11799/ce202602028

• 装备技术 • 上一篇    下一篇

截削式竖井掘进机截割参数优化与刀具组合破岩特性研究

姚 满,唐崇茂,杨志江,朱 彬   

  1. 1. 中国铁建重工集团有限公司,湖南 长沙 410100

    2. 中国矿业大学 力学与土木工程学院,江苏 徐州 221116

    3. 中国矿业大学 深地工程智能建造与健康运维全国重点实验室,江苏 徐州 221116

  • 收稿日期:2025-06-16 修回日期:2025-08-24 出版日期:2026-02-15 发布日期:2026-03-16
  • 通讯作者: 唐崇茂 E-mail:crchi_tjzg@126.com

Research on optimization of cutting parameters and rock-breaking characteristics of cutter combinations for shaft boring roadheader

  • Received:2025-06-16 Revised:2025-08-24 Online:2026-02-15 Published:2026-03-16
  • Contact: Chongmao -Tang E-mail:crchi_tjzg@126.com

摘要:

随着我国煤炭资源开采深度的增加,传统竖井施工方法在效率与安全性方面的局限日益凸显。以截削式竖井掘进机为研究对象,基于有限元动态仿真方法,系统分析了截割滚筒转速、牵引速度及铣挖深度对截割载荷、功率及比能耗的影响规律,并对比分析了截齿与贝壳刀在硬岩孤石地层的破岩特性。研究结果表明:截割滚筒水平载荷和垂直载荷随转速升高呈下降趋势,而截割功率与比能耗显著增加;牵引速度增大导致载荷与功率线性增长,但比能耗在牵引速度为23mm/s时达到峰值;铣挖深度增加可降低比能耗,但需权衡载荷波动对设备寿命的影响。因此适量降低滚筒转速、减小牵引速度及增大铣挖深度可显著优化比能耗。在硬岩孤石地层中,贝壳刀可有效分离孤石并减少载荷冲击,而在纯硬岩地层中,普通截齿刀具效率更高。

关键词: 截削式竖井掘进机, 截割参数优化, 截齿组合, 破岩效率, 比能耗

Abstract:

With the increasing depth of coal resource exploitation in China, the limitations of traditional shaft construction methods in terms of efficiency and safety have become increasingly evident. This study focuses on Shaft Boring Roadheader. Based on the finite element dynamic simulation method, the effects of cutting drum rotation speed, traction speed, and milling depth on cutting load, power, and specific energy consumption were systematically analyzed. Additionally, the rock-breaking characteristics of pick cutters and shell cutters in hard rock with boulder formations were compared. The results indicate that the horizontal and vertical cutting loads decrease with higher rotation speed, while cutting power and specific energy consumption increase significantly. Increasing traction speed leads to linear growth in load and power, but specific energy consumption peaks at a traction speed of 23 mm/s. Deeper milling reduces specific energy consumption but requires balancing the impact of load fluctuations on equipment lifespan. Therefore, appropriately reducing rotation speed, lowering traction speed, and increasing milling depth can significantly optimize specific energy consumption. In hard rock with boulder formations, shell cutters effectively isolate boulders and reduce load impact, while conventional picks are more efficient in pure hard rock. The findings provide theoretical support for the design of efficient deep shaft excavation equipment and the optimization of construction parameters.

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