煤炭工程 ›› 2026, Vol. 58 ›› Issue (4): 186-194.doi: 10.11799/ce202604022

• 研究探讨 • 上一篇    下一篇

矿用交流电动机智能故障诊断系统研究

高丽丽,曹芳菲   

  1. 山东科技大学, 山东 青岛 266590

  • 收稿日期:2026-01-11 修回日期:2026-03-25 出版日期:2026-04-10 发布日期:2026-05-12
  • 通讯作者: 曹连民 E-mail:skdclm@163.com

Research on an intelligent fault diagnosis system for mine AC motors

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  • Received:2026-01-11 Revised:2026-03-25 Online:2026-04-10 Published:2026-05-12

摘要:

矿用交流电动机长期工作在高粉尘、高湿度和强震动的恶劣环境中,故障频发(如启动失败、三相电流不平衡等)且传统巡检诊断滞后,难以及时发现隐患。针对上述问题,本研究开发了一种矿用交流电动机智能故障诊断系统。系统以多传感器数据融合监测为基础,结合边缘计算+云协同架构,实现对电机振动、温度、电流等关键参数的在线连续监测,并采用卷积神经网络(CNN)、图神经网络(GNN)和Transformer等深度学习模型对故障特征进行提取与分类识别。系统架构中边缘端负责实时预处理与轻量诊断,云端平台进行大数据分析与数字孪生建模,提供全局故障评估与寿命预测。同时研制了高低压电机综合试验平台对系统进行试验验证,诊断系统能够在故障初期及时预警,提高了故障检测效率、准确性和可靠性,减少停机损失和维护成本,为煤矿设备的智能传感监测和预测性维护提供了有效支撑。

Abstract:

The mine AC motor works in the harsh environment of high dust, high humidity and strong vibration for a long time. The faults occur frequently (such as start-up failure, three-phase current imbalance, etc.) and the traditional inspection diagnosis lags behind, so it is difficult to find hidden dangers in time. In view of the above problems, this study developed an intelligent fault diagnosis system for mine AC motors. Based on multi-sensor data fusion monitoring, combined with edge computing + cloud collaborative architecture, the system realizes online continuous monitoring of key parameters such as motor vibration, temperature and current, and uses deep learning models such as convolutional neural network (CNN), graph neural network (GNN) and Transformer to extract and classify fault features. The edge end of the system architecture is responsible for real-time preprocessing and lightweight diagnosis. The cloud platform performs big data analysis and digital twin modeling to provide global fault assessment and life prediction. At the same time, a comprehensive test platform for high and low voltage motors was developed to test and verify the system. The diagnosis system can give early warning in the early stage of failure, improve the efficiency, accuracy and reliability of fault detection, reduce downtime loss and maintenance cost, and provide effective support for intelligent sensor monitoring and predictive maintenance of coal mine equipment.

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