煤炭工程 ›› 2013, Vol. 45 ›› Issue (5): 114-117.doi:

• 研究探讨 • 上一篇    下一篇

压滤机脱水效果的理论分析与实践研究

涂亚楠1,王辉锋1,2,徐志强1,2,蔡斌1,2,鲁丹丹1,2,王平平1,2   

  1. 1. 中国矿业大学(北京)
    2.
  • 收稿日期:2013-01-14 修回日期:2013-04-10 出版日期:2013-05-10 发布日期:2013-05-10
  • 通讯作者: 涂亚楠 E-mail:fightforrei@163.com

Theoretical analysis and practical research on dehydration effect of filter-press

  • Received:2013-01-14 Revised:2013-04-10 Online:2013-05-10 Published:2013-05-10

摘要: 分析了压滤机隔膜压榨、反吹和穿流的理论脱水效果,提出在理想状况下各种技术脱水量与设备参数、工艺参数的关系方程。分析表明,隔膜压榨的本质是提高滤饼压缩比;反吹可脱除的滤饼水分很低,其目的是保证产品品质均匀;穿流适用于对水分要求更高而压缩比无法达到的情况,为保证穿流效果应保证滤饼具有一定松散程度。对某选煤厂KM250型压滤机存在的问题进行了分析与改进,实践表明:通过改造配套设备和提高压榨能力,缩短了单循环时间,滤饼水分比改造前降低了3%-5%。

关键词: 压滤机, 隔膜, 穿流, 反吹

Abstract: The dewatering effects of diaphragm squeeze, back flushing and cross-flow were discussed in filter-press processing of coal slimes and concentrates. Several equations were built, which describe the relations between cake moisture and compression ratio, cake’s relative density, and other parameters. According to these equations, the diaphragm squeeze process that increases cake compression ratio can reduce cake moisture rapidly, but shall face the limit when cake particles are over compactly deposited. Back flushing process can only decrease moisture content indistinctively, showing its main purpose is to ensure the stability of products’ quality. In ideal situation, cross-flow processing can reduce cake moisture to Mad, which is essential when the moisture content requirement is even higher and compression ratio cannot reach to the required level. But in practice, the cake shall not be over compacted to ensure the processing works right. A field experiment was conducted in a coal separating plant suffering several problems on filter-press processing. The result indicated that, cycle time was shortened and the cake moisture decreased by 3% to 5%, through increasing the pressure of squeeze, adding filter aids and changing the operating procedure.

Key words: filter press, diaphragm, cross-flow, back flushing