煤炭工程 ›› 2021, Vol. 53 ›› Issue (11): 146-151.doi: 10. 11799/ ce202111028

• 研究探讨 • 上一篇    下一篇

融合激光扫描与机器视觉的煤流量测量研究

胡而已   

  1. 1. 应急管理部信息研究院, 北京 100029 2. 中国矿业大学 机电工程学院, 江苏 徐州 221116
  • 收稿日期:2021-06-04 修回日期:2021-01-19 出版日期:2021-11-20 发布日期:2022-01-05
  • 通讯作者: 胡而已 E-mail:horyhu@126.com

Research on Coal Flow Measurement Integrating Laser Scanning and Machine Vision

  • Received:2021-06-04 Revised:2021-01-19 Online:2021-11-20 Published:2022-01-05

摘要:

煤矿主运输系统煤流量监测是煤矿运输智能化的重要环节, 可实现运输系统节能降耗, 提高矿井原煤运输的效率和安全性。文章研究了融合激光扫描与机器视觉的输送带煤流量测量方法, 与传统接触式测量相比可快速精准地获得煤流的截面全轮廓信息。分析了像素点在图像平面与物理空间内对应点的几何映射关系, 通过相机标定实验获得图像系统的转换系数, 通过数字图像滤波增强等手段提高采集图像的清晰度, 采用图像分割算法对激光光斑条纹的有效区域进行分割,利用图像膨胀操作算法修复激光光斑图像中的断点, 进而拟合出光斑区域的边缘骨架轮廓, 计算提取激光光斑条纹中心线。采用黎曼和法计算每一幅图像中煤流表面上的激光光斑变形轮廓面积, 根据实验系统中激光器的投射角度反求带式输送机上方煤流截面积, 最终结合带式输送机速度和图像采集帧率等参数计算获得煤流量信息。

关键词: 激光三角法, 机器视觉, 图像处理, 煤流量

Abstract:

Coal flow monitoring in the main coal transportation system of coal mines is an important part of the intelligent transportation of coal mines, which can realize energy saving and consumption reduction in the transportation system, and improve the efficiency and safety of coal transportation in mines. This paper proposes a coal flow measurement method for conveyor belts that combines laser scanning and machine vision. Compared with traditional contact measurement, it can quickly and accurately obtain the full cross-sectional profile information of coal flow. The geometrical mapping relationship between pixel points in the image plane and the corresponding points in the physical space is studied. The conversion coefficient of the image system is obtained through camera calibration experiments, and the definition of the captured image is improved by means of digital image filtering and enhancement. The image segmentation algorithm is used to adjust the laser spot The effective area of the fringe is segmented, and the breakpoint in the laser spot image is repaired by the image expansion operation algorithm, and then the edge skeleton contour of the spot area is fitted, and the center line of the laser spot fringe is calculated and extracted. The Riemann sum method is used to calculate the deformed contour area of the laser spot on the surface of the coal flow in each image, and the cross-sectional area of the coal flow above the belt conveyor is reversed according to the projection angle of the laser in the experimental system, and finally combined with the belt conveyor speed and the image acquisition frame rate Calculation of other parameters to obtain coal flow information.

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