煤炭工程 ›› 2023, Vol. 55 ›› Issue (5): 81-85.doi: 10.11799/ce202305014

• 生产技术 • 上一篇    下一篇

掩护式液压支架升柱不同步原因分析与改进

杜奇,吴桂陈,陈良,程梦远   

  1. 中国神华能源股份有限公司神东煤炭分公司
  • 收稿日期:2023-01-08 修回日期:2023-03-06 出版日期:2023-05-19 发布日期:2023-05-19
  • 通讯作者: 吴桂陈 E-mail:240415497@qq.com

Cause Analysis and Improvement of Unsynchronous Lifting Column of Shielded Hydraulic Support

  • Received:2023-01-08 Revised:2023-03-06 Online:2023-05-19 Published:2023-05-19

摘要: 针对掩护式液压支架升柱过程的不同步问题,在分析立柱升柱工况基础上,构建了立柱-液控单向阀升柱模型,基于阀芯受力平衡建立了立柱液控单向阀的阀芯开启量表达式,给出了立柱不同步的理论条件,并建立升柱系统的AMESim仿真模型,分析了立柱负载大小和液控单向阀阻尼孔直径对立柱同步的影响特性,给出了立柱不同步问题的改进方案,并用仿真与实验进行了验证。研究结果表明:造成两根立柱不同步的根本原因是两根立柱的负载不同,且负载相差越大,阀芯开启量相差也越大,不同步越明显|立柱液控单向阀主阀芯后腔阻尼孔直径对左右立柱的同步性能影响很小,且负载较大的立柱对应的液控单向阀阀芯开启时会出现一个冲击振动,阀芯会先开大然后再趋于较小的稳定值。

关键词: 液压支架, 升柱不同步, 液控单向阀, 冲击振动

Abstract: Aiming at the unsynchronized problem of the column lifting process of the shield hydraulic support, based on the analysis of the column lifting conditions, the column hydraulic control one-way valve column lifting model was built, the expression of the valve core opening amount of the column hydraulic control one-way valve was established based on the force balance of the valve core, the theoretical conditions of the column unsynchronized were given, and the AMESim simulation model of the column lifting system was established. The influence of column load and damping hole diameter of hydraulic control check valve on column synchronization is analyzed. The analysis results show that the root cause of the two columns' asynchrony is that the loads of the two columns are different, and the greater the load difference, the greater the difference in the opening amount of the valve core, and the more obvious the asynchrony. The diameter of the damping hole in the back cavity of the main valve core of the column hydraulic control check valve has little influence on the synchronous performance of the left and right columns, and when the valve core of the hydraulic control check valve corresponding to the column with large load is opened, there will be an impact vibration, and the valve core will open first and then tend to a smaller stable value.

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