煤炭工程 ›› 2022, Vol. 54 ›› Issue (8): 168-173.doi: 10.11799/ce202208029

• 装备技术 • 上一篇    下一篇

不同加载条件下液压支架承载及铰接点载荷研究

曾庆良,李兆基,万丽荣,杨〓扬,祝衍鹏   

  1. 1. 山东科技大学
    2. 山东省青岛市黄岛区前湾港路579号山东科技大学机械电子工程学院
  • 收稿日期:2021-12-22 修回日期:2022-02-12 出版日期:2022-08-15 发布日期:2022-09-06
  • 通讯作者: 李兆基 E-mail:lzj0809zxw@163.com

Study on the bearing and hinge point load of hydraulic support under different loading conditions

  • Received:2021-12-22 Revised:2022-02-12 Online:2022-08-15 Published:2022-09-06
  • Contact: Zhaoji 无Li E-mail:lzj0809zxw@163.com

摘要: 为研究在不同加载条件下液压支架的承载状况,分析液压支架铰接点载荷的变化趋势,文章以ZF5600/16.5/26放顶煤液压支架为例,利用LS-Dyna建立液压支架动力学模型,在铰接处建立刚性节点区域,定义转动副连接以便力的传递。随后结合加载形式和加载工况,对液压支架数值模拟仿真分析。结果表明:在内、外加载形式下顶梁应力集中的区域分别为前、后柱窝|在内加载中铰接点载荷波动大且峰值远大于稳定值|在偏心加载工况下铰接点载荷波动最剧烈|不同工况中后连杆铰接点载荷在力传递过程中所需稳定时间最长。研究结果可为液压支架的结构强度设计和可靠性分析提供参考。

关键词: 液压支架, 加载条件, 承载状况, 铰接点载荷

Abstract: The underground mining environment is complex and diverse, and the stress state of hydraulic support is severe, which puts forward higher requirements for the bearing performance of hydraulic support. In order to study the bearing capacity of hydraulic support under different loading conditions, the change trend of hinge point load of hydraulic support is analyzed. Based on ZF5600/16.5/26 top coal caving hydraulic support as an example, the dynamic model of the hydraulic support is established by using LS-Dyna, the rigid joint area is established at the hinge, and the rotation pair connection is defined to transfer the force. Subsequently, combined with different loading forms and loading conditions, the numerical simulation analysis of hydraulic support was carried out. The results show that the stress concentration of top beam is in the front column nest and the rear column nest under internal and external loading, respectively; the load of hinge point fluctuates greatly and the peak value is much larger than the stable value under internal loading; under eccentric loading condition, the load fluctuation of hinge point is the most violent; in different working conditions, the load at the hinge point of the rear connecting rod needs the longest stability time in the force transfer process. The research results can provide reference for structural strength design and reliability analysis of hydraulic support.

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