煤炭工程 ›› 2024, Vol. 56 ›› Issue (5): 152-159.doi: 10.11799/ce202405023

• 研究探讨 • 上一篇    下一篇

基于FDD模型的掘进机截割减速器油液状态评估研究

秦彦凯,尚 超,权钰云,关重阳,刘国鹏,石冠男   

  1. 1. 清华大学 自动化系,北京 100084

    2. 中国煤炭科工集团太原研究院有限公司,山西 太原 030006

    3. 山西天地煤机装备有限公司,山西 太原 030006

    4. 太原理工大学 机械与运载工程学院,山西 太原 030024

    5. 太原科技大学 电子信息工程学院,山西 太原 030024

  • 收稿日期:2023-12-20 修回日期:2024-02-05 出版日期:2023-05-20 发布日期:2025-01-03
  • 通讯作者: 秦彦凯 E-mail:qyk12@163.com

Oil condition evaluation for cutting reducer of roadheader based on FDD model

  • Received:2023-12-20 Revised:2024-02-05 Online:2023-05-20 Published:2025-01-03

摘要:

掘进机截割减速器的可靠运行与润滑油状态息息相关,为合理评估油液状态,依据粘度、水分、颗粒数三种油液指标,提出了一种基于模糊深度学习模型(FDD)的油液状态评估方法。首先,按照单个指标将油液状态划分为四个等级,根据模糊综合评估法进行模糊评估;其次,将各指标数据进行归一化处理,作为深度神经网络的输入,再运用ReLU激活函数对网络进行激活,得到一个过拟合的神经网络;然后利用Dropout层特性,降低网络拟合程度,同时使用遗传算法对模型中的超参进行优化。最后,使用仿真数据对模型进行训练,并利用实际数据对模型进行验证。结果表明,该方法对油液状态的平均预测精度达到97%,数据损失0.0018,解决了由于多指标信息不一致导致油液状态表征困难及数据较少情况下神经网络训练困难的问题。

关键词: 油液监测, 截割减速器, FDD模型, 模糊评估, 遗传算法, 深度学习

Abstract:

Under the influence of alternating shock loads, the oil of the cutting reducer of cantilever road-header is easy to fail prematurely, which seriously affects the operation of the equipment. Therefore, a fuzzy deep learning model (FDD) based on Dropout layer is proposed to monitor the oil state in real time based on three indicators: viscosity, moisture, and particle number. Firstly, according to each index, the oil state is evaluated fuzzily and divided into four levels. Secondly, the index data is normalized as the input of the deep neural network, and then the ReLU activation function is used to activate the network, and an overfitting neural network is obtained. Then, by using the Dropout layer characteristics, the degree of network fitting is reduced, and genetic algorithms are used to optimize the hyperparameters in the model, thereby building a deep learning network model with high accuracy. Finally, the simulation data is used to train the model, and the actual data is used to verify the model. The results show that the FDD model can quickly monitor the oil state, the av-erage prediction accuracy reaches 97%, and the data loss is only 0.0018. At the same time, it solves the problem that the oil state characterization is difficult due to the inconsistency of multi-index information and the neural network training is difficult with less data in the oil monitoring process.

中图分类号: