煤炭工程 ›› 2024, Vol. 56 ›› Issue (12): 38-45.doi: 10.11799/ce202412007

• 施工技术 • 上一篇    下一篇

大断面托顶煤巷道高强度支护结构设计与应用

高乐,郭晓胜,刘勋,等   

  1. 1. 开采研究院
    2. 天地科技股份有限公司 开采设计事业部
  • 收稿日期:2024-03-07 修回日期:2024-08-13 出版日期:2024-12-20 发布日期:2025-01-08
  • 通讯作者: 郝登云 E-mail:haodengyun@tdkcsj.com

Advanced Design of High-Strength Structural Supports for Deep Top-Coal Roadways

  • Received:2024-03-07 Revised:2024-08-13 Online:2024-12-20 Published:2025-01-08

摘要: 为有效控制深部煤矿大断面托顶煤巷道围岩变形,设计研发了π型支护钢梁、拱架支护结构以及锚索梁支护体系,采用数值模拟、室内试验、工程应用等手段验证了高强度支护构件的可行性。结果表明:垂直荷载下,π型钢变形量略大于U29型钢,但变形量均在工程现场允许范围内|倾斜荷载下,π型钢抗变形能力较强,荷载倾斜10°时,π型钢梁变形量基本不变,U29变形增幅超230%。相同荷载加载条件下,拱架变形量与拱架高度及宽度呈正相关,垂直荷载对拱架变形影响最大,且受力越均匀,拱架变形越小|四段式与五段式拱架的可缩性能远高于三段式拱架,拱腿处设置节点,更有利于拱架的整体让压,安全性更好。高强度支护构件现场应用效果良好,验证了其可行性。

关键词: 托顶煤巷道, 锚索梁支护, π型钢梁, 高强支护

Abstract: Addressing the substantial stability challenges in the expansive section top-coal roadways of the No. 3 coal seam in Li Lou Coal Mine, this research centers on the conveyance gateway of the 1300 working face. Employing a synergistic approach of numerical modeling and empirical laboratory testing, the project aims to engineer high-strength structural components vital for maintaining the integrity of the surrounding strata in these roadways. The initial phase involves the conceptualization of a robust protective support system tailored for top-coal roadways. This is followed by a comprehensive assessment of U29 type steel anchor beams and expandable framing systems through a combination of simulation studies and controlled laboratory experiments. Results indicate a marked superiority of π-type steel over the U29 steel variant, which had exhibited an escalated deformation of 275%, in terms of deformation resistance, maintaining near-constant deformation levels under stress. The load-bearing efficacy of π-type steel beams surpasses that of U-shaped steel by an average of 4.7% under vertical load conditions and 12.0% under inclined load scenarios. Additionally, when subjected to vertical and dynamic impact loads, π-type steel beams exhibit a 5.0% enhanced load-bearing capacity. The study observes an increase in the maximum deformation of the arch structure with its height and width, yet finds no significant relationship between the width-to-height ratio and arch deformation, indicating a preference for arches with rounded corners. The impact of vertical loads on arches is pronounced; more uniform force distribution correlates with minimized arch deformation. Under eccentric loading, the arch's upper central region remains the focal point of maximum deformation, which diminishes as the central load is reduced, and significant horizontal displacement is observed at the support legs, especially around the curved shoulder areas. Structural designs featuring four and five segments significantly outperform the traditional three-segment approach. Strategically placing nodal points at the arch legs proves more effective in facilitating the overall stress accommodation of the arch. This research contributes valuable theoretical insights for designing tunnel supports under analogous geological settings.