煤炭工程 ›› 2025, Vol. 57 ›› Issue (6): 1-8.doi: 10. 11799/ ce202506001

• 设计技术 •    下一篇

基于双目相机的综放工作面放煤量监测系统设计

邬杰,张宁波,殷培东,等   

  1. 1. 中煤科工集团重庆研究院有限公司

    2. 中国矿业大学 矿业工程学院, 江苏

    3. 鄂尔多斯市国源矿业开发有限责任公司

    4. 山西潞安矿业(集团)有限公司古城煤矿

  • 收稿日期:2024-11-29 修回日期:2025-01-03 出版日期:2025-06-11 发布日期:2025-07-15
  • 通讯作者: 张宁波 E-mail:znbcumt@126.com

Design of a coal drawing volume monitoring system for fully mechanized top-coal caving faces based on the binocular camera

  • Received:2024-11-29 Revised:2025-01-03 Online:2025-06-11 Published:2025-07-15

摘要:

为解决现有基于自然射线的煤矸识别方法无法直接计算放煤口混矸率的问题,设计了基于双目相机的综放工作面放煤量监测系统。该系统通过监测放煤口放出量,结合自然射线煤矸识别数据计算混矸率,辅助确定合理的放煤口关闭时机。系统采用栅线投影法,向放煤口附近刮板输送机的煤流表面投影栅格图像,利用双目相机扫描获取煤流轮廓的高精度点云数据;通过投影和微距格网划分构建三维点云模型,引入有限元体积计算方法切片处理,结合梯形法计算切片体积并求和,得到煤流总体积。同时设计伸缩支架结构,实现探测器的灵活调节与安全保护。实验室试验表明,系统在不同煤流堆积状态下测量误差均低于5%。其中,平铺状态误差约 5%,堆体状态误差4.6%~4.9%,均方根误差 0.2952,显示出高精确度与稳定性。该系统为综放工作面智能化放煤提供了可靠的实时监测数据,支持混矸率精准计算,对提升煤矸自动识别技术的实用性具有重要意义,为煤矿智能化建设提供了新的技术手段。

关键词:

综放开采 , 放煤量监测 , 双目相机 , 点云模型 , 放顶煤 , 采煤工艺

Abstract:

To address the issue that existing natural radiation-based coal and gangue identification methods cannot directly calculate the gangue mixing rate at discharge outlets, a monitoring system for coal discharge quantity in fully mechanized top coal caving based on a binocular camera has been designed. This system aims to calculate the dilution ratio by monitoring the discharge volume at the coal discharge port and combining it with the quality data of gangue provided by the natural radiation identification method, thus assisting in determining the appropriate timing for closing the discharge port. The system employs a grating projection method to project a grid image of the coal flow surface transported by the scraper conveyor near the discharge port. It utilizes a binocular camera to scan the grating and obtain high-precision point cloud data of the coal flow profile. Through projection and micro-mesh partitioning, an organized three-dimensional point cloud model of the coal flow is constructed. A finite element volume calculation method is introduced for slicing the model, and the trapezoidal rule is used to calculate the volume of each slice, leading to the overall volume of the coal flow through summation. Additionally, a telescopic support structure has been designed to adapt to different field requirements, allowing for flexible adjustment and safety protection of the detector. Laboratory experiments for coal quantity monitoring demonstrate that the system maintains a measurement error of less than 5% under various coal flow accumulation conditions, indicating high accuracy and good stability. Specifically, under flat and piled conditions, the measurement errors are controlled within 5% and between 4.6% and 4.9%, respectively, with a root mean square error of 0.2952. The coal discharge quantity monitoring system designed in this study is effective and can provide reliable real-time monitoring data for the intelligent coal discharge in fully mechanized mining faces, thereby supporting the determination of the dilution ratio. This has significant implications for improving the accuracy and practicality of automatic coal gangue identification technology. The successful implementation of this system provides a new technical means for the intelligent construction of coal mines and has broad application prospects.

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