煤炭工程 ›› 2025, Vol. 57 ›› Issue (8): 1-7.doi: 10. 11799/ ce202508001

• 设计技术 •    下一篇

复杂条件煤层智能化改造关键技术

杨磷,李正军,张江云   

  1. 四川川煤华荣能源有限责任公司,四川 攀枝花 617066
  • 收稿日期:2025-03-07 修回日期:2025-05-03 出版日期:2025-08-11 发布日期:2025-09-11
  • 通讯作者: 杨磷 E-mail:yanglin815@126.com

Key technologies for intelligent transformation in complex coal seams

  • Received:2025-03-07 Revised:2025-05-03 Online:2025-08-11 Published:2025-09-11

摘要:

针对复杂条件煤层开采中存在的工序繁琐、产量偏低及效率不足等问题, 以2321-34综采工作面智能化改造为工程背景, 从设备改造、回采工艺以及地质条件等方面开展研究。通过构建复杂条件综采面集中控制系统(SAM),实现了对液压支架自动动作、运输设备联动及采场工况的实时传输与控制; 提出综采面设备需结合复杂条件煤层特性, 对关键功能进行适应性改造; 研究形成了复杂条件煤层单双向回采工艺、设备快速加装及大断层快速通过等安全技术。工业实践表明,该技术体系有效优化了开采工艺, 工作面月均产量从3.0万t 提升至6.5万t, 增幅达116.7%; 生产班组人员减少52%, 设备加装效率提高261%, 同时保障了生产安全, 为类似工作面的安全高效回采提供了技术参考。

关键词:

智能化改造 , 复杂煤层 , 单双向工艺 , 端头液压支架 , 快速加装技术

Abstract:

In response to the problems in complex ccoal seams mining, such as tedious procedures, low production, and low efficiency, the intelligent transformation of the No. 2321-34 fully mechanized mining face is taken as the engineering background. Starting from equipment transformation, mining technology, geological conditions, and other aspects, a centralized control system (SAM) for complex condition fully mechanized mining face is constructed, which enables real-time transmission and control of hydraulic support automatic action, transportation equipment linkage, and mining site conditions. It is proposed that the fully mechanized mining face equipment should be adapted to the characteristics of complex coal seams and the key functions of the equipment should be modified accordingly. Safety technologies such as single and bidirectional mining processes in complex coal seams, rapid installation of equipment, and rapid passage through large faults were studied. Industrial practice shows that this technology can optimize the process, achieving an increase in monthly average output from 30000 tons to 65000 tons, a 116. 7% increase in output, a 52% reduction in production team members, and a 261% increase in equipment efficiency, ensuring safe production and providing reference for safe and efficient mining in similar working faces.

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