煤炭工程 ›› 2025, Vol. 57 ›› Issue (10): 194-201.doi: 10. 11799/ ce202510024

• 研究探讨 • 上一篇    下一篇

基于ImageJ与最短路径算法的滤饼三维重构与孔隙结构分布研究

吕宏广,刘晓林,康学刚,谷林,马力强   

  1. 1. 赤峰学院,内蒙古 赤峰 024200

    2. 神华新街能源集团有限责任公司,内蒙古 鄂尔多斯 017010

    3. 中国矿业大学(北京),北京 100083

  • 收稿日期:2025-05-06 修回日期:2025-06-27 出版日期:2025-10-10 发布日期:2025-11-12
  • 通讯作者: 吕宏广 E-mail:lvhongguang@cfxy.edu.cn

Research on Three-Dimensional Reconstruction Technology and Pore Structure Distribution of Filter Cake Using ImageJ and the Shortest Path Algorithm

  • Received:2025-05-06 Revised:2025-06-27 Online:2025-10-10 Published:2025-11-12

摘要:

煤泥滤饼的孔隙结构对过滤效率起着至关重要的作用, 但现有的三维表征技术测试成本较高, 限制了对滤饼动态脱水机制的深入研究。针对上述问题, 利用ImageJ软件结合滤饼多点采样和扫描电子显微镜检查法(SEM)进行了煤泥滤饼的孔隙形态三维重构。通过对三维重构滤饼切片并采用Dijkstra 算法进行路径分析, 量化了微米尺度分辨率下的孔隙度梯度(20.0%~43.6%)、无效孔隙(2.19%~9.49%)和曲折度(1.64~2.05)。结果表明, 粗颗粒沉降提高了底部孔隙度, 而靠近进料口的细颗粒则增加了无效孔隙, 使有效渗透率降低了30.6%。该方法在滤饼异质结构、孔隙连通性和脱水效率之间建立了空间联系, 传统的二维理论模型较该方法, 低估了总孔隙度12%~18%。研究结果证明了三维分析的必要性和方法的有效性。

关键词:

煤泥滤饼,   三维重构 , 孔隙率 , 曲折度

Abstract:

The pore structure of the filter cake plays a crucial role in the filtration efficiency. However, the existing three-dimensional characterization techniques are faced with high testing costs, which limits the in-depth understanding of the dynamic dewatering mechanism. This paper conducts a study on the three-dimensional reconstruction technology of the pore morphology of industrial coal sludge filter cakes by using ImageJ software in combination with multi-point sampling of the filter cake and scanning electron microscope examination (SEM). In addition, by cutting the three-dimensional reconstructed filter cake slices and using the Dijkstra algorithm for path analysis, the porosity gradient (20.0 - 43.6%), ineffective pores (2.19 - 9.49%), and tortuosity (1.64 - 2.05%) at the micrometer scale resolution were quantified. The results show that coarse particle settling increases the bottom porosity, while fine particles near the feed inlet increase the ineffective pores, resulting in a 30.6% reduction in effective permeability. This method establishes a spatial connection between the heterogeneous structure of the filter cake, pore connectivity, and dewatering efficiency. Compared with the traditional two-dimensional theoretical model, this method underestimates the total porosity by 12 - 18%, emphasizing the necessity and effectiveness of three-dimensional analysis.

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