煤炭工程 ›› 2026, Vol. 58 ›› Issue (1): 169-177.doi: 10.11799/ce202601021

• 研究探讨 • 上一篇    下一篇

纯水液压支架供液管路压力损失仿真研究

魏栋梁,杨文龙,周 锋,范春永,田 莹   

  1. 1. 三一重型装备有限公司,辽宁 沈阳 110078

    2. 山东科技大学 机械电子工程学院,山东 青岛 266590

  • 收稿日期:2024-07-12 修回日期:2024-10-22 出版日期:2026-01-12 发布日期:2026-03-04
  • 通讯作者: 周锋 E-mail:fengblx@sina.com

Simulation study on pressure loss of liquid supply pipeline of pure water support

  • Received:2024-07-12 Revised:2024-10-22 Online:2026-01-12 Published:2026-03-04
  • Contact: Feng Zhou E-mail:fengblx@sina.com

摘要:

为使用纯水液压系统替代传统乳化液系统,分析了纯水液压系统具有的无污染、环保、成本低等优势。并利用AMEsim软件中管路各单元压力损失仿真模型的准确性和可靠性,以ZY29000/45/100D型支架液压系统建立了单进单回、双进双回和三进三回的供液管路布置形式仿真模型,分析了在乳化液和纯水介质下不同管路布置形式中的压力损失表现。结果表明:在实验模型条件下,纯水介质的沿程压力损失比乳化液介质管路低20%~30%,随着供液管路支路数量增加,纯水介质的压力损失优势更为显著,但需对平衡提升系统工作面稳定性和管路成本之间进行综合考量。

关键词: 纯水液压支架, 压力损失, 供液系统, 仿真分析

Abstract:

Due to the advantages of no pollution, environmental protection and low cost, pure water hydraulic system is becoming the focus of research in the field of hydraulics to replace the traditional emulsion system. In this paper, the accuracy and reliability of the pressure loss simulation model of each unit of the pipeline in the AMEsim software are used to establish a single-inlet single-circuit, double-inlet double-circuit and three-inlet three-circuit simulation model of the liquid supply pipeline layout based on the ZY29000 / 45 / 100 D support hydraulic system. The pressure loss performance in different pipeline layouts under emulsion and pure water media is analyzed. The results show that under the experimental model conditions, the pressure loss along the pure water medium is 20 % -30 % lower than that of the emulsion medium pipeline. With the increase of the number of liquid supply pipeline branches, the pressure loss advantage of the pure water medium is more significant. However, it is necessary to comprehensively consider the stability of the working face of the balance lifting system and the pipeline cost.

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