煤炭工程 ›› 2026, Vol. 58 ›› Issue (3): 1-10.doi: 10.11799/ce202603001

• 专题论坛 •    下一篇

基于多注意力多模态融合网络的电机故障诊断

王子旭,张振中,荆国业   

  1. 1. 常州大学 机械与轨道交通学院,江苏 常州 213164

    2. 煤炭智能开采与岩层控制全国重点实验室,北京 100013

    3. 北京中煤矿山工程有限公司,北京 100013

  • 收稿日期:2025-12-24 修回日期:2026-02-10 出版日期:2026-03-10 发布日期:2026-04-14
  • 通讯作者: 张振中 E-mail:zzz6399@163.com

Motor fault diagnosis based on multi-attention multi-modal fusion network

  • Received:2025-12-24 Revised:2026-02-10 Online:2026-03-10 Published:2026-04-14

摘要:

针对反井钻机液压系统中电机故障难以早期识别、信号特征弱与工况复杂等问题,本文提出一种基于多注意力与多模态融合的卷积神经网络(MAMCNN)电机故障诊断方法。该方法以液压泵驱动电机的电流信号为核心监测对象,通过滑窗分段提取原始时域波形、频域能量谱(FFT)及多维统计量,并采用连续小波变换(CWT)将信号转换为二维时频图像,全面反映故障过程中的能量分布与频率扰动特征。所构建的神经网络由两个并行分支组成:一维分支通过卷积神经网络(1DCNN)、双向门控循环单元(BiGRU)及注意力机制建模电流信号的动态演化过程;二维分支以CWT图像为输入,通过二维卷积层与通道注意力模块提取时频纹理信息。两路特征在融合后输入全连接分类器,实现对液压泵电机常见故障(如转子断条、偏心故障等)与正常状态的高精度识别。实验结果表明,该方法具有良好的抗干扰能力与泛化性能,适用于复杂工况下的反井钻机电机智能监测与早期故障预警。

关键词:

反井钻机, 液压泵电机, 故障诊断, 多模态特征融合, 双分支神经网络

Abstract:

Addressing challenges in the hydraulic systems of reverse-pitch drilling rigs—such as the difficulty in early motor fault identification, weak signal characteristics, and complex operating conditions—this paper proposes a Multi-Attention Multi-Modal Convolutional Neural Network (MAMCNN) motor fault diagnosis method. This approach centres on monitoring the current signal of the hydraulic pump drive motor. It employs sliding window segmentation to extract raw time-domain waveforms, frequency-domain energy spectra (FFT), and multi-dimensional statistics. Continuous wavelet transform (CWT) is then applied to convert the signal into a two-dimensional time-frequency image, comprehensively reflecting energy distribution and frequency disturbance characteristics during the fault process. The constructed neural network comprises two parallel branches: the one-dimensional branch models the dynamic evolution of the current signal through a convolutional neural network (1D-CNN), bidirectional gated recurrent units (BiGRU), and an attention mechanism; the two-dimensional branch takes the CWT image as input, extracting time-frequency texture information via a two-dimensional convolutional layer and a channel attention module. Following feature fusion, both streams are fed into a fully connected classifier to achieve high-precision identification of common hydraulic pump motor faults (such as rotor bar breakage and eccentricity faults) versus normal operating conditions. Experimental results demonstrate the method's robust interference resistance and generalisation capabilities, rendering it suitable for intelligent monitoring and early fault warning of reverse-circulation drilling rig motors under complex operating conditions.

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