煤炭工程 ›› 2026, Vol. 58 ›› Issue (3): 11-17.doi: 10.11799/ce202603002

• 专题论坛 • 上一篇    下一篇

基于多层特征迁移与域对抗网络的提升机轴承故障诊断方法

臧凤启,孙 凯,俞 啸,徐 峥,徐鸿洋,王颂丞   

  1. 1. 济宁市煤矿安全生产监测监控中心,山东 济宁 272000

    2. 中国矿业大学 信息与控制工程学院,江苏 徐州 221116

    3. 中国矿业大学 物联网(感知矿山)研究中心,江苏 徐州 221008

  • 收稿日期:2025-06-23 修回日期:2025-08-22 出版日期:2026-03-10 发布日期:2026-04-14
  • 通讯作者: 俞啸 E-mail:yxcumt2006@163.com

A Hoist Bearing Fault Diagnosis Method Based on Multi-layer Feature Transfer and Domain Adversarial Network

  • Received:2025-06-23 Revised:2025-08-22 Online:2026-03-10 Published:2026-04-14
  • Contact: yuxiao yuxiaoyuxiao E-mail:yxcumt2006@163.com

摘要:

煤矿提升机长期工作在高负荷状态,其关键旋转部件轴承的早期故障诊断和预测性维护对提升系统的安全高效运行具有重要工程价值。现有诊断方法在提升机复杂工况场景中存在性能下降问题,因此,提出了一种改进的深度迁移学习诊断模型,结合故障响应机理与信号时频分析技术,建立了一种跨工况轴承故障诊断算法模型CTJ-FDM。首先,提出了一种小波格拉姆矩阵组表示方法,构建了振动信号不同频率段信息内部多尺度特征的矩阵表示结构。其次,设计了多个残差块并行的深度特征提取网络结构与特征权重自适应分配机制,完成不同频率段深度特征的融合提取。最后,联合多层最大平均值差异损失与域对抗机制,建立了更稳定的域适应深度迁移诊断网络结构,提升模型的域适应能力。在此基础上,研发了提升机关键部件在线诊断与预测性维护系统。经实验验证,该模型在两种轴承试验台上的跨工况平均准确率分别为99.81%99.39%,具有更好的跨工况诊断能力。

关键词: 矿井提升机, 故障诊断, 迁移学习, 信号分析, 变工况

Abstract:

Mine hoists operate under high loads for extended periods of time. Early fault diagnosis and predictive maintenance of their key rotating components, the bearings, are important for the safe and efficient operation of hoisting systems. Existing diagnostic methods suffer from performance degradation in the hoist's complex working conditions. Therefore, an improved deep transfer learning diagnostic model was proposed, combining the fault response mechanism and signal time-frequency analysis techniques, and a cross-condition bearing fault diagnosis algorithm model CTJ-FDM was established. Firstly, a wavelet gram matrix group representation method was proposed. This constructed a matrix representation structure of the internal multi-scale features of the vibration signal's different frequency bands. Secondly, a multiple residual block parallel deep feature extraction network and a feature weight adaptive allocation mechanism were designed to realize the fusion extraction of deep features in different frequency bands. Finally, a more stable domain-adaptive deep transfer diagnostic network structure was created by combining multilayer maximum mean discrepancy loss and a domain adversarial mechanism to enhance the model's domain adaptation capability. Based on this, an online diagnosis and predictive maintenance system for the hoist's key components was developed. Following experimental validation, the cross-condition average accuracy of the model on two bearing test benches was 99.81% and 99.39% respectively, indicating improved cross-condition diagnostic capability.

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