煤炭工程 ›› 2020, Vol. 52 ›› Issue (7): 152-156.doi: 10.11799/ce202007033

• 研究探讨 • 上一篇    下一篇

基于3Dmaxwell的钢丝绳漏磁检测仿真研究

田劼,赵彩跃   

  1. 中国矿业大学(北京)
  • 收稿日期:2019-08-21 修回日期:2019-10-10 出版日期:2020-07-15 发布日期:2020-08-21
  • 通讯作者: 赵彩跃 E-mail:zhaocaiyue@163.com

Simulation study on magnetic leakage detection of steel wire rope based on 3Dmaxwell

  • Received:2019-08-21 Revised:2019-10-10 Online:2020-07-15 Published:2020-08-21
  • Contact: zhao caiyue E-mail:zhaocaiyue@163.com

摘要: 为保障钢丝绳运行安全,需要对钢丝绳进行定期无损检测。现有钢丝绳检测方法中,基于漏磁原理的电磁检测法是公认的最实用的检测方法。采用3D Maxwell仿真磁场信号,经过调整磁铁磁场强度、磁铁距离和提离值,验证圆周阵列检测方法,最后对钢丝绳漏磁进行动态仿真,记录运动全过程的漏磁信号。通过本论文的研究,得到了合适的钢丝绳探伤仪参数|对运动全过程的漏磁信号进行分析,可以得到Y方向漏磁信号对钢丝绳断丝的反应最为显著,为第二代探伤仪的设计提供了关键的数据参考。

关键词: 矿用钢丝绳, 断丝, 缺陷磁信号, 3D Maxwell仿真, 提离值

Abstract: In order to ensure the safety of wire rope operation, it is necessary to conduct periodic nondestructive testing of wire rope. Among the existing testing methods of steel wire rope, the electromagnetic testing method based on magnetic flux leakage principle is recognized as the most practical testing method. Maxwell 3D is adopted in this paper to simulate magnetic field signals, through adjusting the magnetic field intensity, magnetic distance and lift value, verifying the circular array detection method, finally conducting dynamic simulation on the magnetic flux leakage of steel wire rope, and recording the magnetic flux leakage signals in the whole process of movement. In the process of simulation, the appropriate test parameters are determined, so as to provide data reference for the design of the second generation of wire rope flaw detector.

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