煤炭工程 ›› 2022, Vol. 54 ›› Issue (1): 171-175.doi: 10.11799/ce202201031

• 装备技术 • 上一篇    下一篇

煤矿巡检机器人智能传感与控制系统设计研究

江新奇,刘敬玉,李忠飞,刘志华,龙永祥   

  1. 国家电投内蒙古公司北露天煤矿
  • 收稿日期:2021-06-04 修回日期:2021-09-05 出版日期:2022-01-14 发布日期:2022-07-07
  • 通讯作者: 李忠飞 E-mail:zhongfeili2020@126.com

Design and Research on Intelligent Sensor and Control System of Coal Mine Inspection Robot

li zhongfei   

  • Received:2021-06-04 Revised:2021-09-05 Online:2022-01-14 Published:2022-07-07
  • Contact: li zhongfei E-mail:zhongfeili2020@126.com

摘要: 煤矿带式输送机运输系统人工巡检工作强度大,特别是大坡度带式输送机巡检易受落煤、飞石等影响,具有一定的危险性。因此,设计了煤矿悬挂式巡检机器人智能传感与控制系统,研究了系统整体架构和各类传感器布置方式,重点探讨了巡检机器人图像采集、语音识别、环境感知和无线通讯模块的功能设计和参数优化。开展了煤矿现场工业性试验,验证了机器人智能传感与控制系统性能,结果表明:该系统能够实现仪表数据识别、旋钮状态识别、胶带跑偏识别、火焰识别、声音检测、异常报警等功能,具备煤矿运输系统状态的地上、智能手机端的全面感知和实时监控能力。采用巡检机器人替人,可实现低温、粉尘、低照度等恶劣环境下的连续巡检作业,有效避免漏检、错检等问题。

关键词: 图像识别, 智能巡检, 声音识别, 无线通讯

Abstract: The manual inspection work of the coal mine belt transportation system is strong, especially the inspection of the belt conveyor with a large slope is easily affected by coal falling, flying rocks, etc., which is dangerous. This paper designs the intelligent sensing and control system of a suspended inspection robot in coal mines, studies the overall architecture of the system and the layout of various sensors, and focuses on the functional design of the inspection robot's image acquisition, voice recognition, environment perception and wireless communication modules. And parameter optimization. Carried out field industrial tests in coal mines, effectively verifying the performance of the robot intelligent sensing and control system, which can realize the functions of meter data recognition, knob status recognition, belt deviation recognition, flame recognition, sound detection, abnormal alarm, etc., with coal mine transportation Comprehensive perception and real-time monitoring capabilities of the system status underground, above ground, and smart phone. Using inspection robots to replace people can realize continuous inspection operations in harsh environments such as underground high temperature, dust, and low illumination, effectively avoiding problems such as missed inspections and false inspections.

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