煤炭工程 ›› 2022, Vol. 54 ›› Issue (6): 183-187.doi: 10.11799/ce202206034

• 装备技术 • 上一篇    下一篇

煤层底板灰岩层注浆定向水平井用PDC钻头个性化设计

高晓亮1,杨哲1,居培2   

  1. 1. 中煤科工集团西安研究院有限公司
    2. 中国煤炭科工集团西安研究院有限公司
  • 收稿日期:2022-02-23 修回日期:2022-04-15 出版日期:2022-06-15 发布日期:2022-07-06
  • 通讯作者: 高晓亮 E-mail:gaoxiaoliang@cctegxian.com

Individualized Design of Drill Bit Used for Directional Horizontal Grouting Well in Coal Seam Floor Limestone Layer

  • Received:2022-02-23 Revised:2022-04-15 Online:2022-06-15 Published:2022-07-06

摘要: 针对煤层底板灰岩层定向水平注浆井钻进工艺特点及灰岩层地层特性,通过分析现场地质特征及构造、钻孔设计以及井身结构等特点,对拟钻地层特性、钻进工艺以及常规钻头磨损情况进行研究,对钻头剖面形状、切削齿排布、切削齿安装角度以及金刚石复合片优选进行优化设计。新设计钻头采用抛物线剖面,极限密度布齿并针对关键部位增加后备齿加强的方案,降低钻头关键部位磨损,提高钻头攻击性,以通过数值模拟分析异形切削齿破岩效率,以强化鼻部切削齿,提高钻头抗冲击韧性,防止钻头冲击破坏。采用优化设计的钻头进行现场试验,使用寿命较常规PDC钻头提高58.18%|复合钻进平均速度较常规PDC钻头提高50%|定向钻进平均速度较常规PDC钻头提高56.52%,实现了灰岩层底板注浆施工优快钻井需求,为硬岩裂隙地层定向井钻进施工提供了钻头设计方案,为同类地层注浆井的施工提供了技术支撑。

关键词: 灰岩层, 定向水平井, 底板注浆, 钻头设计, PDC钻头

Abstract: According to the drilling technology characteristics of directional horizontal grouting well and stratum characteristics of limestone layer, the characteristics of stratum to be drilled, drilling technology and conventional bit wear are studied, by analyzing the geological characteristics and structure of site, borehole design and well body structure. The bit profile shape, cutter arrangement, cutter mounting Angle and diamond composite were optimized. Parabolic profile, Limit density distribution of teeth and increasing reserve teeth for key parts to reduce the bit key parts wear and tear, improve bit offensive, and through the numerical simulation analysis of rock fragmentation efficiency of special-shaped cutter, and strengthen the cutting teeth of nose , improve bit impact toughness, prevent bit impact damage. The service life of the optimized bit is increased by 58.18% compared with conventional PDC bit in field test. The average speed of composite drilling is 50% higher than that of conventional PDC bit. The average speed of directional drilling is 56.52% higher than conventional PDC bit, which achieves the requirements of optimal and fast drilling for bottom grouting construction in limestone layer, and provides a bit design scheme for directional well drilling in hard rock fractured stratum, and provides technical support for the construction of grouting well in similar stratum.

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