煤炭工程 ›› 2024, Vol. 56 ›› Issue (3): 212-218.doi: 10.11799/ce202403031

• 装备技术 • 上一篇    下一篇

大倾角煤层液压支架推移千斤顶受载行为及破坏特征分析

冯坤,杜玉乾,伍永平,等   

  1. 1. 山东矿机华能装备制造有限公司
    2. 西安科技大学
  • 收稿日期:2023-04-20 修回日期:2023-06-13 出版日期:2024-03-20 发布日期:2024-03-25
  • 通讯作者: 杜玉乾 E-mail:695123787@qq.com

Analysis of Loading Behavior and Failure Characteristics of Hydraulic Support Jack in Steeply Dipping Coal Seam

  • Received:2023-04-20 Revised:2023-06-13 Online:2024-03-20 Published:2024-03-25

摘要: 大倾角煤层复杂的赋存条件影响着支架的安全性和稳定性, 目前大倾角工作面开采面临的最关键问题是保证工作面支架稳定工作。文章通过对大倾角煤层⌀160/105-730 型推移千斤顶力学行为分析, 以及借助ANSYS Workbench 软件进行推移千斤顶双向瞬态流固耦合分析, 得出了液压支架推移千斤顶应力、变形特征, 并结合实际工况, 分析得出推移千斤顶涨缸窜液失效易发生在活塞杆和乳化液与推移千斤顶缸体交界处, 应适当加厚活塞杆与缸体交接处的缸体厚度, 并加强活塞杆与缸体交界处的密封, 为大倾角工作面液压支架支护稳定性和采煤空间的安全性提供了保证。

关键词: 大倾角煤层, 推移千斤顶, 流固耦合, 涨缸, 窜液

Abstract: The complex occurrence conditions of steeply dipping coal seam affect the safety and stability of the support. At present, the most critical problem facing mining with large dip Angle working face is to ensure the stable work of the support. Based on the analysis of mechanical behavior of φ160/105-730 bedload jack in a large dip coal seam, and the bidirectional transient fluid-structure coupling analysis of bedload jack with the help of ANSYS Workbench software, this paper obtains the stress and strain characteristics of the bedload jack of hydraulic support. Combined with the actual working conditions, The analysis shows that the failure of the cylinder water flowing of the push jack is easy to occur at the junction of the piston rod and hydraulic oil and the push jack cylinder block. The thickness of the cylinder block at the junction of the piston rod and the cylinder block should be properly thickened, and the seal at the junction of the piston rod and the cylinder block should be strengthened, which provides a guarantee for the stability of the hydraulic support and the safety of the coal mining space on the large Angle working face.

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