煤炭工程 ›› 2024, Vol. 56 ›› Issue (9): 7-13.doi: 10.11799/ce202409002

• 设计技术 • 上一篇    下一篇

曹家滩煤矿煤矸石规模化注浆充填设计与应用

郭振亮,丁维波,李 岚   

  1. 1. 中煤科工集团北京华宇工程有限公司,北京 100120

    2. 陕西陕煤曹家滩矿业有限公司,陕西 榆林 719000

  • 收稿日期:2024-07-01 修回日期:2024-08-22 出版日期:2023-09-20 发布日期:2025-01-08
  • 通讯作者: 郭振亮 E-mail:gzl436@163.com

Design and application of large-scale grouting and filling of coal gangue in Caojiatan Coal Mine


  • Received:2024-07-01 Revised:2024-08-22 Online:2023-09-20 Published:2025-01-08

摘要:

为了解决曹家滩煤矿在开采过程中产生的大量煤矸石固体废弃物堆积,造成地面土地资源浪费和环境污染等问题,设计了一套煤矸石规模化注浆充填工艺,包括煤矸石的破碎、制浆、泵送及管道输送等流程。采用“三级破碎+球磨制粉”的“多破少磨”地面破碎制浆方案,通过邻位注浆充填工艺将煤矸石浆液注入井下采空区的冒落带,实现了一期100万t/a煤矸石规模化处理。现场应用表明,浆液扩散效果良好,钻孔1和钻孔2现场实际处理煤矸石量为38000t,理论计算可处理煤矸石量为46888.6t,堆积高度和扩散半径符合预期,有效减少了矿区环境污染,降低了煤矸石外运成本,实现了煤矸石规模化处置。


关键词: 煤矸石, 充填开采, 注浆, 充填工艺

Abstract:

Caojiatan Coal Mine produces a large amount of coal gangue solid waste in the mining process, and the ground accumulation will cause problems such as waste of land resources and environmental pollution. The comprehensive utilization of coal gangue resources has certain limitations and the utilization rate is not high. To solve the problem, a set of large-scale grouting and filling processes for coal gangue was designed in this paper, and the field application was carried out. The system processed the "more crushing and less grinding" ground crushing and pulping scheme of "three-stage crushing + ball milling", and injected the coal gangue slurry into the falling zone of the underground goaf through the adjacent grouting and filling process, which realized the harmless and large-scale treatment of coal gangue. The process flow of the system included the crushing, pulping, pumping, and pipeline transportation of coal gangue to ensure the quality of the slurry and the efficient operation of the system. The industrial application showed that the diffusion effect of the slurry was good, the accumulation height and diffusion radius met the expectations, which effectively reduced the environmental pollution in the mining area, reduced the cost of coal gangue transportation, and realized the large-scale disposal of coal gangue. In the later stage, the grouting and filling process will be continuously optimized, so as to improve the utilization rate of underground fillable space and improve the large-scale grouting and filling capacity, so as to provide reference for the grouting and filling technology of coal gangue underground.

中图分类号: