煤炭工程 ›› 2024, Vol. 56 ›› Issue (10): 139-144.doi: 10.11799/ce202410015

• 设计技术 • 上一篇    下一篇

煤矸石离层注浆充填“五位一体”开采工艺研究

马新青   

  1. 中煤天津设计工程有限责任公司
  • 收稿日期:2024-01-19 修回日期:2024-07-08 出版日期:2023-10-20 发布日期:2025-01-16
  • 通讯作者: 马新青 E-mail:maxinqing1985@qq.com

Study on The “Five-in-one” Mining Method of Coal Gangue Grouting and Filling in Separated Bed

  • Received:2024-01-19 Revised:2024-07-08 Online:2023-10-20 Published:2025-01-16

摘要: 为协同解决制约煤炭高效开采的矸石处置、灾害治理、生态保护等难题,提出了百万吨煤矸石覆岩隔离注浆充填处废、防冲、减震、保水、减沉的“五位一体”安全绿色开采工艺。研究了台阶式自流型制浆输浆工艺,
解决了制浆输浆系统占地紧张、长距离输送等难题,达到了大规模处理矸石、系统节能稳定的目的。该工艺在葫芦素煤矿进行了现场试验,实现了一期处理矸石能力70万t/a,二期投产后处理矸石能力将达到150万t/a,累计节省矸石处理和水处理费用约1730万元,注浆充填区域地表下沉量降低52.9%~53.2%,工作面平均涌水量降幅17.7%~29.1%,冲击地压能量发生次数减少774次,降幅30.5%,取得了较好的经济、安全环保效果。

关键词: 采动覆岩, 隔离注浆充填, 矸石处理, 绿色开采

Abstract: In order to solve the difficulties including gangue disposal, disaster management and ecological protection that affect efficient coal mining, the five-in-one safe and green mining method featuring isolated grouting-filling for overburden rock and waste disposal, washout prevention, vibration damping, water preservation and sedimentation reduction was proposed for millions of tons of coal gangues. The research proposes a step-type self-flowing slurry production and transportation method, which solves many problems such as large-scale processing, system stability and energy saving, land occupation and long-distance transportation. The method has been tested in the Hulusu Coal Mine of China National Coal Group Corp, and the demonstration project has realized the production capacity of 700,000 t/a in the first phase, and it will reach 1.5 million t/a after the the second phase. The cost of disposing tons of gangues is RMB 50 per ton, saving about RMB17.3 million of the cost of gangue and water disposal. The amount of surface subsidence of the slurry filling area has been reduced by 52.9-53.2% and the average water influx in the working face has been reduced by 17.7-29.1%, The frequency of rock burst energy decreased by 774 times, a decrease of 30.5%. The project has achieved great results in terms of economy, safety and environmental protection, realized safe and green mining, and played a positive demonstration role for the coal mines in Inner Mongolia and Shaanxi.