煤炭工程 ›› 2024, Vol. 56 ›› Issue (12): 213-219.doi: 10.11799/ce202412031

• 装备技术 • 上一篇    下一篇

掘进临时支护支架设计及静载特性分析

卢璐凯,孟昭胜,雷小万,等   

  1. 山东科技大学
  • 收稿日期:2024-08-30 修回日期:2024-09-14 出版日期:2024-12-20 发布日期:2025-01-08
  • 通讯作者: 孟昭胜 E-mail:skdmzs@163.com

Design and simulation analysis of tunneling temporary support bracket

  • Received:2024-08-30 Revised:2024-09-14 Online:2024-12-20 Published:2025-01-08

摘要: 针对传统巷道支护方式施工效率低,进而限制巷道掘进效率的问题,设计了新型支护支架。通过Solid Works建立三维装配体模型,并通过ANSYS Workbench软件运用内加载与中间外加载这两种加载方式对该支架进行了静载特性分析。结果表明,中间外加载情况下支架变形是内加载的10.27倍,应力、应变分别为内加载的2.14、2.13倍|内加载情况下支架变形主要集中在掩护架和平衡千斤顶的铰接点附近,而中间外加载情况下支架变形主要集中在顶梁架前端|内加载情况下支架的应力、应变主要出现在顶梁架与支撑千斤顶的铰接耳座、掩护架与平衡千斤顶的铰接耳座,而中间外加载情况下支架的应力、应变主要出现在加载平板与顶梁架接触区域,掩护架、前连杆也有较为明显的应力、应变|通过选择合适的材料,可使两种加载方式下的支架都具有较高的可靠性。

关键词: 巷道掘进, 临时支护, 支架, 静力学特性, 变刚度

Abstract: Aiming at the low construction efficiency of the traditional roadway support method, which limits the tunneling efficiency, a new type of support bracket is designed. The three-dimensional assembly model was established by Solid Works, and the static load characteristics of the temporary support bracket were analyzed by ANSYS Workbench software using the two loading methods of internal loading and intermediate external loading for the bracket. The results show that the deformation of the bracket in the case of intermediate external loading is 10.27 times of that of internal loading, and the stress and strain are 2.14 and 2.13 times of that of internal loading, respectively; the deformation of the bracket in the case of internal loading mainly concentrates in the vicinity of the articulation point of the cover frame and the counterbalance jacks, whereas the deformation of the bracket in the case of intermediate external loading mainly concentrates in the front end of the upper beam frame; the stress and strain of the bracket in the case of internal loading mainly appear in the hinged point of the upper beam frame and the supporting jacks. In the case of internal loading, the stress and strain of the bracket mainly appeared in the articulated lugs of the upper beam frame and the supporting jacks, and the articulated lugs of the cover frame and the balancing jacks, whereas the stress and strain of the bracket in the case of intermediate external loading mainly appeared in the contact area between the loading plate and the upper beam frame, and the cover frame and the front connecting rod also had more obvious stress and strain; By choosing the right material, the bracket can be made highly reliable in both loading methods..

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