煤炭工程 ›› 2025, Vol. 57 ›› Issue (11): 218-226.doi: 10.11799/ce202511027

• 研究探讨 • 上一篇    下一篇

起泡性能视角下复配捕收剂强化难浮炼焦煤浮选研究

徐博文,李志红,蔡双吉,郝波,董连平,杨宏丽,杨润全   

  1. 太原理工大学 矿业工程学院,山西 太原 030024
  • 收稿日期:2025-04-27 修回日期:2025-06-06 出版日期:2025-11-10 发布日期:2026-01-09
  • 通讯作者: 董连平 E-mail:120107193@qq.com

Study on the enhanced flotation of hard-to-float coking coal with composite collectors from the perspective of foaming performance

  • Received:2025-04-27 Revised:2025-06-06 Online:2025-11-10 Published:2026-01-09
  • Contact: Lian LianpingDong E-mail:120107193@qq.com

摘要:

为实现难浮炼焦煤的高效浮选,使用煤油(B1)与异构十三醇聚氧乙烯醚1305(TO-5)混合制备了一种新型复配捕收剂(B2)。对比研究了B1、B2对难浮炼焦煤的浮选效果、浮选动力学特性及多段浮选下的起泡性能。浮选效果对比试验表明: 在B1为3000g/t时,低起泡剂用量下浮选指标显著下降;与之相比,1000g/t的B2在同等起泡剂用量下可以得到与3000g/tB1灰分相近而产率更高的精煤产品。浮选动力学试验表明:经典一级动力学模型对两种药剂浮选结果的拟合R2均在0.999以上。B1用量3000g/t时的k值为1.3439,B2用量1000g/t和3000g/t时k值分别为1.5809、1.7203,B2浮选速率更快。由分步释放曲线可知B1、B2精煤灰分相同时,B2可以得到更高的精煤产率。表面张力测试发现:B2中的TO-5分子可以显著降低气/液界面的表面张力。高速摄像系统对气泡的观察和激光粒度仪对气泡数量及大小检测发现,B2产生的气泡数量更多,尺寸更小。XPS测试发现,TO-5可以增加煤表面疏水性官能团的含量。研究结果表明,B2捕收剂是一种强化难浮炼焦煤浮选效果的高效捕收剂,为后续的高效捕收剂研发提供了参考。

关键词: 浮选气泡, 表面活性剂, 起泡性能, 高速摄像系统

Abstract:

In order to realize high efficiency flotation of hard-to-float coking coal, a composite collector (B2) was prepared by mixing kerosene (B1) with isomeric alcohol ethoxylates 1305 (TO-5). Comparative study on the flotation effect, flotation kinetic properties and frothing performance under multi-stage flotation of B1 and B2 on hard-to-float coking coal. Comparison test results of B1 and B2 flotation effect show that: B1 dosage of 3000 g/t in the low level of foaming agent flotation index decreased significantly, while B2 of only 1000 g/t dosage can be obtained with similar ash content but higher yield of clean coal products compared to B1. The flotation kinetic tests and fitting results showed that the R2 of the fitting using the classical first-order kinetic model under different reagents regimes were all above 0.999. The k value of B1 was 1.3439 at 3000 g/t, and the k value was 1.5809 and 1.7203 at 1000 g/t and 3000 g/t of B2,respectively, indicating that the flotation rate of B2 was faster. The timed-release test curves predict that B2 can achieve higher clean coal yields when B1 and B2 have the same clean ash. Surface tension tests revealed that B1 was unable to reduce the surface tension at the gas/liquid interface, while B2 significantly reduced the surface tension at the gas/liquid interface due to the addition of surfactant TO-5. A visual observation study of the bubbles distributed in the range of 10-1000 μm using a high-speed camera system revealed that the number of bubbles in B1-generated bubbles was little and the size of bubbles was large; the number of bubbles generated with B2 increased significantly. The combination of B2 and 2-octanol improves the probability of collision between bubbles and coal particles by generating smaller and denser flotation bubbles. Laser particle size testing of the bubbles revealed that the volume fraction of microbubbles in the size range of 0.1-1 μm increased significantly for B2 compared with that of B1. B2 enhanced the flotation effect of hard-to-float coking coal by changing the bubble characteristics during flotation. The study provides a reference for the research and development of highly efficient trapping agents for hard-to-float coking coal.

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