煤炭工程 ›› 2023, Vol. 55 ›› Issue (7): 94-101.doi: 10.11799/ce202307016

• 生产技术 • 上一篇    下一篇

悬臂式掘进机截齿系统维修与备件库存联合决策

秦彦凯,张晓红,曾建潮,李翔宇,梁好   

  1. 1. 太原科技大学 机械工程学院,山西 太原 030024 2. 太原科技大学 工业与系统工程研究所,山西 太原 030024 3. 中国煤炭科工集团 太原研究院有限公司,山西 太原 030006 4. 太原科技大学 经济与管理学院,山西 太原 030024 5. 中北大学 大数据与视觉计算研究所,山西 太原 030051 6. 太原理工大学 机械与运载工程学院,山西 太原 030024
  • 收稿日期:2023-04-17 修回日期:2023-04-20 出版日期:2023-07-20 发布日期:2025-04-07
  • 通讯作者: 秦彦凯 E-mail:qyk12@163.com

Joint decision of maintenance and spare parts inventory for cantilever roadheader pick system

  • Received:2023-04-17 Revised:2023-04-20 Online:2023-07-20 Published:2025-04-07

摘要:

为延长悬臂式掘进机截齿系统的使用寿命, 降低运维费用, 根据截齿系统的维修需求以及随之产生的备件需求, 提出了一种基于定期检查的(m,τ,S,s)预防性维修与备件库存联合策略。以费用率最低为目标, 考虑可用度约束, 建立了截齿系统的维修与备件库存联合决策模型, 以决策最优的预防性更换阈值m、检查周期τ、目标库存水平S和备件订购阈值s。基于工程数据, 通过遗传算法获得了最优目标以及对应的决策变量, 并对模型参数进行敏感性分析, 验证了模型的有效性。结果表明, 当预防性更换阈值为8把, 检查周期为12d, 目标库存水平为75 把, 备件订购阈值为45把时, 可用度为0.87, 最低费用率为162.45元/h, 截齿系统实现了全局最优的联合决策。因此, 将维修与备件库存进行合理的整合优化, 可进一步提高截齿系统运行的安全性和经济性。

关键词: 悬臂式掘进机, 截齿系统, 预防性维修, 遗传算法, 备件管理

Abstract:

In order to extend the service life of the cantilever roadheader pick system, and reduce the system operation and maintenance costs, according to the maintenance need of the pick system and the resulting spare parts need, a joint policy of preventive maintenance and spare parts inventory based on periodic inspection is proposed .A (m,τ,S,s) joint decision-making model for the maintenance and spare parts inventory of the pick system is established with the goal of minimizing the cost rate and considering availability constraint. Based on engineering data, the optimal objective and corresponding decision variables are obtained by genetic algorithm. The results show that when the preventive replacement threshold is 8 pieces, the inspection cycle is 12 days, the target inventory level is 75 pieces, and the spare parts ordering threshold is 45 pieces, the availability of the pick system is 0.87, and the cost rate reaches the minimum of 162.45 yuan/h. Therefore, searching for the global optimal maintenance plan and the matching spare parts ordering and inventory plan to achieve more reasonable integration and optimization of maintenance and spare parts inventory can further improve the safety and economy of the pick system operation.

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