煤炭工程 ›› 2025, Vol. 57 ›› Issue (10): 139-148.doi: 10. 11799/ ce202510017

• 研究探讨 • 上一篇    下一篇

煤基固废胶结充填体比例优化与损伤本构模型研究

范东林   

  1. 国能神东煤炭集团有限责任公司,陕西 神木 719315

  • 收稿日期:2024-03-07 修回日期:2024-09-11 出版日期:2025-10-10 发布日期:2025-11-12
  • 通讯作者: 范东林 E-mail:1104947312@qq.com

Optimization of the proportion of coal-based solid waste cemented backfill and research on damage constitutive model

  • Received:2024-03-07 Revised:2024-09-11 Online:2025-10-10 Published:2025-11-12
  • Contact: Fan Donglin E-mail:1104947312@qq.com

摘要:

为了促进煤矸石等煤基固废资源化利用,减少碳排放,以煅烧煤矸石粉末、粉煤灰为原料部分替代水泥并掺入纳米二氧化硅制备一种新型的充填注浆材料。采用X射线衍射(XRD)和扫描电镜(SEM)对原料的组成与微观结构进行分析。利用响应曲面法,结合Box-Behnken试验设计,确定各组分对浆体单轴抗压强度和流动性的影响规律,得到最佳配合比,同时建立了一种新的损伤本构模型,可以完全描述应力-应变曲线,为工程实践的应用提供参考。试验结果表明:各关键因素对注浆材料流动性的影响顺序为:粉煤灰替代率>煅烧煤矸石粉替代率>纳米SiO2添加率;对单轴抗压强度的影响顺序为:粉煤灰替代率>纳米SiO2添加率>煅烧煤矸石粉替代率。各因素的最佳比率为:煅烧煤矸石粉替代水泥率21.16%,粉煤灰替代水泥率30.3%,纳米SiO2添加率0.511%。

关键词: 煤矸石 , 粉煤灰 , 纳米SiO2 , 响应曲面法

Abstract:

In order to solve the problems of resource utilization of coal-based solid wastes such as coal gangue and reducing carbon emissions, a new type of filling and grouting material was prepared by partially replacing cement with calcined coal gangue powder and fly ash as raw materials and mixing nano silica. X-ray diffraction (XRD) and scanning electron microscopy (SEM) were used to analyze the composition and microstructure of the raw materials. Combined with the Box-Behnken experimental design, the influence of each component on the compressive strength and fluidity of the slurry was determined, and the optimal mix ratio was obtained, and a new damage constitutive model was established, which can fully describe the stress-strain curve and provide a reference for the application of engineering practice. The test results show that the order of influence of each key factor on the fluidity of grouting materials is as follows: B (fly ash substitution rate), > A (calcined coal gangue powder substitution rate), > C (nano SiO2 addition rate). The order of influence on compressive strength is as follows: B (fly ash substitution rate), > C (nano SiO2 addition rate), > A (calcined coal gangue powder substitution rate). The optimal ratio of each factor was as follows: the substitution rate of calcined coal gangue powder cement was 21.16%, the substitution rate of fly ash cement was 30.3%, and the addition rate of nano SiO2 was 0.511%.

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