煤炭工程 ›› 2025, Vol. 57 ›› Issue (11): 23-31.doi: 10.11799/ce202511004

• 设计技术 • 上一篇    下一篇

虚实联动的采煤机调高系统实验平台构建

张天宇,李娟莉,李博,李昊东,沈卫东   

  1. 1. 太原理工大学 机械工程学院,山西 太原 030024 2. 煤矿综采装备山西省重点实验室,山西 太原 030024
  • 收稿日期:2025-02-28 修回日期:2025-04-19 出版日期:2025-11-10 发布日期:2026-01-09
  • 通讯作者: 李娟莉 E-mail:7333648@qq.com

Establishment of experimental platform of coal shearer height adjustment system with virtual-physical Interaction

  • Received:2025-02-28 Revised:2025-04-19 Online:2025-11-10 Published:2026-01-09

摘要:

针对采煤机调高系统故障机理复杂、故障样本稀缺的问题,提出并构建了基于虚实联动的采煤机调高系统实验平台,旨在实现系统多源故障特征数据的有效获取。实验平台利用多领域耦合建模技术实现物理系统的高保真映射,并通过空间适配优化设计机械结构与传感布局保障物理实体安全运行。平台依托硬件子系统与软件子系统协同运行机制,实现了物理实体与虚拟仿真模型的动态耦合。基于所建平台开展了典型故障模拟实验与极端工况模拟实验,并通过余弦相似度对虚实故障数据一致性进行评价。实验结果表明,真实数据与仿真数据之间相似度均在0.9 以上,充分验证了平台具有良好的鲁棒性,且能够生成准确有效的故障数据。同时平台可以生成物理实体中难以直接监测的关键故障表征参数,为采煤机调高系统智能化故障诊断提供了可靠的多维实验数据支撑与理论支持。

关键词: 调高系统, 实验平台, 虚实联动, 多领域耦合模型

Abstract:

Aiming at the problem of complex failure mechanism and scarcity of fault samples in coal mining machine height adjustment system, this paper proposes and constructs an experimental platform for coal mining machine height adjustment system based on virtual-real linkage, aiming at realizing the effective acquisition of systematic multi-source fault characteristic data.The experimental platform utilizes multi-domain coupled modeling technology to realize high-fidelity mapping of the physical system, and optimizes the design of mechanical structure and sensing layout through spatial adaptation to ensure the safe operation of the physical entity. Relying on the cooperative operation mechanism of hardware and software subsystems, the platform realizes the dynamic coupling between physical entities and virtual simulation models. Based on the platform, typical fault simulation experiments and extreme working condition simulation experiments are carried out, and the consistency of virtual and real fault data is evaluated by the cosine similarity. The experimental results show that the similarity between the real data and the simulated data are all above 0.9, which fully verifies that the platform has good robustness and can generate accurate and effective fault data. At the same time, the platform can generate key fault characterization parameters that are difficult to be directly monitored in the physical entity, which provides reliable multi-dimensional experimental data support and theoretical support for the intelligent fault diagnosis of coal mining machine height adjustment system.

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