煤炭工程 ›› 2026, Vol. 58 ›› Issue (8): 158-167.doi: 10.11799/ce202608020

• 研究探讨 • 上一篇    下一篇

工作面煤岩赋存特征对采煤机工作特性影响分析

王长江,李恺峰,马 刚,郭 鑫,李鉴哲   

  1. 1. 新汶矿业集团有限责任公司,山东 泰安 271233

    2. 山东科技大学,山东 青岛 266590

  • 收稿日期:2025-11-17 修回日期:2026-01-29 出版日期:2026-08-15 发布日期:2026-08-31
  • 通讯作者: 李鉴哲 E-mail:2225370345@qq.com

Influence of coal-rock occurrence characteristics on shearer cutting performance#br#

  • Received:2025-11-17 Revised:2026-01-29 Online:2026-08-15 Published:2026-08-31

摘要:

煤炭开采作业中,煤层内常赋存包裹体等硬质夹杂物,此类夹杂物的硬度普遍显著高于煤体基质。当采煤机滚筒截割含包裹体煤层时,易引发截割系统瞬时冲击载荷剧增、截齿异常磨损等问题,严重影响采煤机作业效率,亟需系统开展包裹体尺寸、空间分布位置及采煤机滚筒结构参数等关键因素对滚筒截割动力学特性、截割阻力特性及截齿受力特性的影响规律研究。本研究采用理论分析与数值模拟相结合的研究方法,系统探究了包裹体尺寸参数、空间位置参数及相邻截齿夹角对截割包裹体过程中参与截割截齿数量的影响规律;并以参与包裹体截割的截齿数量为关键中间变量,深入剖析了包裹体尺寸特征与采煤机滚筒截割特性之间的内在关联机制。研究发现,包裹体沿滚筒行进方向的尺寸对同时截割齿数影响显著,尤其在煤层中部时,较小包裹体即可引起较多截齿同时工作,导致载荷上升。增大相邻截齿夹角(如从15°增至25°)会使包裹体在垂直方向的最小尺寸要求提高约15%,从而减少同时接触的截齿数,有助于降低整体载荷。

关键词: 包裹体尺寸参数, 包裹体分布位置, 相邻截齿夹角, 滚筒截割性能

Abstract:

Hard inclusions such as fluid inclusions are commonly hosted in coal seams during coal mining operations, and the hardness of such inclusions is significantly higher than that of the coal matrix. When a shearer drum cuts a coal seam containing inclusions, problems such as a sharp increase in the instantaneous impact load on the cutting system and abnormal wear of pick cutters are prone to occur, which seriously impairs the operating efficiency of the shearer. It is thus imperative to conduct a systematic study on the influence laws of key factors (including inclusion size, spatial distribution position and structural parameters of the shearer drum) on the dynamic cutting characteristics, cutting resistance characteristics and pick force-bearing characteristics of the drum. In this paper, a research method combining theoretical analysis and numerical simulation was adopted to systematically investigate the influence laws of inclusion size parameters, spatial position parameters and the included angle between adjacent picks on the number of participating cutting picks during the process of cutting inclusions. Taking the number of picks involved in cutting inclusions as a key intermediate variable, the internal correlation mechanism between the size characteristics of inclusions and the cutting characteristics of the shearer drum was deeply analyzed. The research findings show that the size of inclusions along the traveling direction of the drum has a significant effect on the number of picks cutting simultaneously. Especially in the middle of the coal seam, even small inclusions can cause more picks to work at the same time, leading to a load rise. Increasing the included angle between adjacent picks (e.g., from 15° to 25°) will increase the minimum size requirement of inclusions in the vertical direction by about 15%, thereby reducing the number of picks in simultaneous contact and helping to lower the overall load. The research content and conclusions of this paper can provide ideas and a theoretical basis for the structural design of shearer drums for cutting inclusion-rich coal seams.

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