煤炭工程 ›› 2022, Vol. 54 ›› Issue (12): 176-180.doi: 10.11799/ce202212031

• 研究探讨 • 上一篇    下一篇

基于工业机器人与微量给料称重技术的煤质分析系统

石建光,武源,尤海港,等   

  1. 1. 国能包头能源有限责任公司
    2. 中煤科工集团北京华宇工程有限公司
    3. 国能包头能源有限责任公司煤炭洗选分公司
  • 收稿日期:2022-09-15 修回日期:2022-10-29 出版日期:2022-12-14 发布日期:2023-02-06
  • 通讯作者: 武源 E-mail:15910335257@163.com

  • Received:2022-09-15 Revised:2022-10-29 Online:2022-12-14 Published:2023-02-06

摘要: 针对国内煤炭检测实验室存在工作环境相对恶劣、化验仪器效率低下、劳动强度高、人工抄写报表容易产生人为误差、以及人为影响化验结果等因素导致买卖双方不认同对方化验结果带来纠纷的现象,基于国家标准《煤的工业分析方法》(GB/T 212—2008 )和《煤的工业分析法 仪器法》(GB/T 30732—2014),利用物联网技术、工业机器人技术、非标机械自动化技术配合煤炭行业标准化验仪器,设计开发了智能煤样工业分析化验系统,使用工业机器人系统、设计研发的试验辅助设备及自动化机械直接或者间接模拟化验人员的化验操作流程,从而完成工业分析化验指标的自动化测量,并由化验管理系统进行计算,输出报表结果。试验过程无需人工直接操作,节省了成本,确保化验结果准确。

关键词: 智能化, 工业机器人, 工业分析, 煤炭检测

Abstract: In view of the relatively harsh working environment (high greenhouse) in domestic coal testing laboratories, low efficiency of assaying instruments, high labor intensity, easy human error due to manual transcription of reports, and economic disputes caused by buyers and sellers disagreeing with each other's assay results due to factors that may affect the assay results, based on the national standard "GBT 212-2008 Industrial Analysis Method of Coal" and GB/T 30732-2014 Industrial Analysis Method of Coal Instrumentation Method", using the Internet of Things technology, industrial robotics technology, non-standard mechanical automation technology with the coal industry standard assay instruments, the design and development of intelligent coal sample industrial analysis and assay system, the use of industrial robotics system, design and development of test auxiliary equipment and automated machinery directly or indirectly simulate the assay operation process of the assay personnel, so as to complete the industrial analysis and assay indexes of the human factors, so that the buyer and seller agree on the economic disputes. The system uses industrial robotic system, test auxiliary equipment and automated machinery to directly or indirectly simulate the operation process of laboratory personnel, thus completing the automatic measurement of industrial analysis and laboratory indexes, and calculating and outputting report results by laboratory management system. The whole test process does not require direct manual operation, which saves the cost of enterprises, ensures the accuracy and fairness of the test results, and improves the technological level and comprehensive strength of enterprises.

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