煤炭工程 ›› 2026, Vol. 58 ›› Issue (7): 226-232.doi: 10.11799/ce202607028

• 装备技术 • 上一篇    下一篇

采煤机截割煤岩颗粒收集系统设计研究

卢江峰,刘 聪,朱胜强,吴昊坤,卢言峰   

  1. 1. 中煤科工集团上海有限公司,上海 200030

    2. 煤炭智能开采与岩层控制全国重点实验室,上海 200030

  • 收稿日期:2025-09-08 修回日期:2025-11-04 出版日期:2026-07-15 发布日期:2026-08-03
  • 通讯作者: 卢江峰 E-mail:ljf21@tsinghua.org.cn

Design of a coal-rock particle collection system for shearer cutting operation#br#

  • Received:2025-09-08 Revised:2025-11-04 Online:2026-07-15 Published:2026-08-03
  • Contact: Jiang fengLu E-mail:ljf21@tsinghua.org.cn

摘要:

为实现对综采工作面煤岩颗粒的高效、安全采集与实时分析,本文设计了一种基于风力筛分原理的煤岩颗粒采样与分析一体化装置。该装置集成了负压风机、旋风分离器、压力传感器、平台控制系统、光学检测等取样、传输与分析模块。采用计算流体力学离散颗粒模型(CFD-DPM),以分离效率和总压降作为核心评价指标,模拟并优化颗粒在采样装置中的分离过程。结果表明:该装置可在保证负压密闭与防爆安全的前提下,实现煤岩颗粒的高效收集与分离,最大分离效率可达95%以上;通过CFD-DPM模拟分析获得的优化参数,有效提高了颗粒在旋风分离器中的分选能力,改善了颗粒输送路径的稳定性与连续性;集成传感模块与二维云台装置可在颗粒定量收集后,自动将物料输送至防爆密闭腔体,完成光谱快速分析,为煤岩智能识别提供了可行的动态反馈机制。综上所述,本文提出的煤岩颗粒采样与分析装置具备结构紧凑、安全可靠、适应性强等优点,为复杂矿区环境下煤岩颗粒识别难题提供了解决方案。

关键词: 粉尘颗粒, 煤岩识别, 风力筛分, 数值模拟, 智能化开采

Abstract:

Mining operations release large quantities of particulate matter as coal and rock strata are disrupted by drilling, blasting, and mechanical excavation. The physical (e.g., size and morphology) and chemical (e.g., ash and sulfur content) properties of these particles are highly correlated with the in-situ characteristics of the coal-rock body. Real-time acquisition of spectral, image, and compositional data from these particles enables rapid identification of geological materials, providing dynamic feedback for intelligent mining. However, particle dispersion and the presence of flammable gases such as methane in fully mechanized mining faces pose safety and technical challenges for conventional analysis methods. Here we report a compact, explosion-proof sampling and analysis device based on aerodynamic separation. The system integrates a negative-pressure fan, cyclone separator,? pressure sensor, and control module for sampling, transport, and analysis. We use a computational fluid dynamics–discrete phase model (CFD-DPM) to simulate and optimize the internal particle separation process, with separation efficiency and total pressure drop as the primary metrics. The device achieves over 95% separation efficiency under sealed negative pressure. CFD-guided structural design improves classifier stability and transport continuity. A two-axis platform transfers quantified particles into a sealed chamber for rapid spectral and compositional analysis. This system enables adaptive, in-situ coal-rock discrimination and offers a scalable solution for intelligent, unmanned mining operations.

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