煤炭工程 ›› 2023, Vol. 55 ›› Issue (5): 188-192.doi: 10.11799/ce202305032

• 装备技术 • 上一篇    

带式输送机中部转载特性及3D打印设计研究

张骉,孟文俊,梁卫强,阴璇   

  1. 太原科技大学
  • 收稿日期:2022-12-21 修回日期:2023-02-14 出版日期:2023-05-19 发布日期:2023-05-19
  • 通讯作者: 孟文俊 E-mail:319010895@qq.com

Design analysis and 3D printing application study of belt conveyor central transfer

  • Received:2022-12-21 Revised:2023-02-14 Online:2023-05-19 Published:2023-05-19
  • Contact: jun wenMeng E-mail:319010895@qq.com

摘要: 为解决暗斜井带式输送机中部转载装置受空间限制、结构设计不合理而导致堵料、撒料、粉尘污染等问题,建立了转载物料力学模型|利用离散元方法对三种工况的物料转运过程进行仿真研究,分析卸料效率、输送量及料流轨迹特性。根据现场工况设计出一种中部转载装置并总结出设计方法,利用3D打印技术对转载装置进行预设计和制造。结果表明,利用物料速度、输送量和物料轨迹等参数设计出的中部转载装置在转运过程中无堵料、撒料情况,并通过设计方法不断改善、优化结构,减小物料对中部转载装置及输送带的冲击,延长寿命,具有实际工程应用价值。

关键词: 中部转载装置, 力学模型, 离散元仿真, 3D打印技术

Abstract: The middle transfer device of the belt conveyor in the dark inclined shaft is subject to space limitation and unreasonable design, which leads to blocking, spreading and dust pollution problems, thus establishing the mechanical model of the transfer material, using the discrete element method to simulate and compare the material transfer process of three working conditions, analyzing the discharge efficiency, conveying volume and material flow trajectory characteristics, designing a middle transfer device and summarizing the design method, and using the printing technology to pre-design and manufacture the transfer device. The design method is summarized, and the transfer device is pre-designed and manufactured by using printing technology. The results show that the middle transfer device designed by using the simulation speed, conveying volume and material trajectory has no blocking and spreading of material in the transfer process, And the design method constantly improve, optimize the structure, reduce the impact of the material on the central transfer device and conveyor belt, extend the life, with practical engineering application value.

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